X-RAY INSPECTION SYSTEM FOR PACKAGED PRODUCTS XRAY SHARK® XD38
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Quick release conveyor belt for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Quick release conveyor belt
Easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard, TÜV certficate possible
Function
The XD38 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD38 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).
Description
XRAY SHARK® XD38 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. Undesirable contaminants such as metal, stone, ceramic, glass or plastic particles with high density can be detected in the product.
The large 17”color touch screen and intuitive software make it easy to use. No special training is needed to operate the x-ray device.
Easy cleaning and maintenance:
The hygienic design allows for easy cleaning and maintenance, without any tools. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The X-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. Contaminated products are detected live and can be separated. On the touch screen of the X-ray device contamination is highlighted in red.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-approved:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is 1µSv/h respectively 3 µSv/h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all x-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be stored for quality control. The x-ray machine XRAY SHARK® XD38 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.
Specifications
| Model | XD38-L1 (former XBD20+) |
XD38-H1 (former XBD40) |
| X-ray source | Single beam x-ray generator with max. 60kV (50W), variable in voltage + current | Single beam x-ray generator with max. 80kV (480W), variable in voltage + current |
| Radiation leakage | 1 µSv/h or less, at 10 cm outside cabinet surfaces using all safety devices | 3 µSv/h or less, at 10 cm outside cabinet surfaces using all safety devices |
| Safety | X-ray protective curtains (lead free) – quickly detachable, magnetic safety switches at cabinet doors and tunnel hatches, emergency stop push button, emergency stop in/out interfaces to safety circuits of production line, X-ray off key switch, PILZ safety circuit | |
| X-ray detector | Low noise 408 mm line scan CCD, diode pitch 0.8 mm (0.4 mm optional) | |
| X-ray view | top down | |
| Cooling | Highly efficient, silent DC filter fans | |
| Housing finish | Stainless steel grade AISI 304 / DIN EN 1.4301 (X5CrNi18-10) | |
| Enclosure rating | IP54 (according to IEC 60529), including touch panel and fans, optional IP66 | |
| Conveyor belt type | Polyurethane belt light blue, food grade | Polyurethane belt white, food grade |
| Belt width | 400 mm | |
| Scanning width | 380 mm | |
| Conveyor speed | Conveyor speed by product, 0.05 to 0.98 m/sec (7 fixed speed steps) | |
| Max. product dimensions | width x height: 340 x 60 mm / 300 x 100 mm / 250 x 160 mm / 200 x 200 mm |
|
| Max. product weight | 7 kg | |
| Available reject method | Additional conveyor with air jet or transversal pusher | |
| Product memory | 255 different product set-ups | |
| Display | 17“ color-TFT capacitive touchscreen | |
| Inspection features | Autocalibration, auto adaption to density distribution, density, hard contrast, soft contrast, masking technology, SuperContrast, SizeFilter, AutoEdge masking, images AutoSave/Load, Multi Segment Inspection, metal can and foil inspection, fill quantity, generator energy by product, password protection | |
| In-/Outputs | Programmable outputs (contamination, ready, Emergency OFF) Programmable inputs (Emergency OFF, wake up, optional control signals) |
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| Data Transfer | Ethernet for remote support via internet, USB for external keyboard/ mouse/ memory stick | |
| Max. weight | 500 kg | |
| Power supply | 1ph, 230 VAC +/- 10%, 50/60 Hz, full operation | |
| 0.5 kW | 1.0 kW | |
| Compressed air supply | Without reject system 0 MPa (0 bar/ 0 psi) With optional reject system minimum 0.4 MPa ( 4 bar / 58 psi) |
|
| Environmental conditions | 0°C to +30°C / 32°F to 86°F, with relative humidity max 90%, non-condensing Option: additional external cooling devices to extend the temperature range |
|
| Conformity | CE, compliant to german x-ray regulations, specific adaptation for other countries | |
Sản phẩm tương tự
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Reliably detects metal contaminants in sausage meat and pâtés
Easy to integrate into all common piping systems
Stainless steel housing and frame are easy to clean, product pipe is CIP-compatible (Cleaning In Place)
Highest sensitivity through 4-quadrant technology
Intuitive operation, auto-calibration and TeachAssistant
FDA compliant
IN Meat is used with clippers, for twist off devices please use METAL SHARK® INA Meat
Function
Compact metal detector for sausage filling machines with mobile base frame on wheels. The stand with integrated gas spring offers easy height adjustment from 85-115 cm height.
The METAL SHARK® IN Meat is placed between filler and clip machine and can be delivered with or without ejection unit.
The unit is easy to clean and complies with FDA standards.
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Detects metal contaminants in small, free-falling products such as hygiene articles
Highest accuracy in the detection of magnetic and non-magnetic metal contaminants
FDA conformity of all parts in contact with the product
Hygienic design for use in the hygiene, pharmaceutical or food industry
Intuitive control, auto-calibration and TeachAssistant
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Storage spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports available on the display at the touch of a button
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® R offers the highest performance in detecting magnetic and non-magnetic metals. Typical applications are found in the medical-pharmaceutical sector as well as in the sanitary or food industry and for all kinds of chemical powders.
The product falls through the R sensor head and an optional reject unit. With the reject unit the smallest metal objects are promptly ejected from the flow of goods. Metal particles are automatically rejected.
The reject unit is suitable for tube diameter 10 to 50 mm, Reject timing is automatically by metal detector control box. Pneumatically driven.
The hygienic housing is easy to clean, all materials in contact with the product are FDA-approved quality (PTFE and stainless steel).
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Reliably detects metals in free-falling goods even with limited space
Simple assembly due to mounting frame and quick release rings
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free through automatic balance and calibration control
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Function
METAL SHARK® GF (Gravity Feed) is used for pipelines with free-falling products to detect metal contaminations in continuously flowing granulates or powders such as sugar, flour, grain or spices. The sensitive sensors detect even the smallest metal contaminants, and fast-switching separation flaps remove them directly from the product stream during ongoing production.
[button link=”https://drive.google.com/file/d/18_DGS4a1ycGbmUVWt3pCA7VU7cg_NZ39/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Precise metal detection due to multi-segment sensor for particularly flat products
Highest sensitivity through 4-quadrant technology
Rotating sensor traverse adapts perfectly even to vertical or inclined product flow
Freely selectable widths up to 7 m and more
Intuitive control and easy installation with auto-calibration and TeachAssistant
Maintenance-free due to automatic balance and calibration control
Features
Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Detects iron from 0.5 mm and stainless steel from 0.9 mm with its position in a defined area of the fabric
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® COMBI is a rotatable multi-segment sensor that is typically used over very flat products such as fiber wood, plastic boards, fabric or nonwoven, paper or plastic webs.
It detects the smallest metal particles from 0.5 mm and locates their position in defined segments of the fabric.
The METAL SHARK® COMBI is available for widths up to 7,000 mm and more. It can also be operated without problems in humid workplaces with ambient temperatures from -10˚C to +40˚C and product temperatures up to 90°C.
Accessories & Extras
The METAL SHARK® COMBI can be perfectly adapted to your production by various special designs and accessories. Different numbers of sensor plates and widths um to 7,000 mm are possible as well as swiveling traverse arms or an adjustable travrse height.
For your audit reliability, a Performance Verification Certificate can be issued by CASSEL service technicians during commissioning or maintenance.
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