METAL DETECTION FOR LIQUIDS AND PASTES METAL SHARK® IN Liquid
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Reliably detects metal contaminants in liquid and pasty products
Easy to integrate into common pipeline systems, diameter from 1“–6“ / 25-150 mm
Stainless steel housing and frame are easy to clean, supplied tube is CIP-capable (Cleaning In Place)
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation through autocalibration and TeachAsssistant
Function
The METAL SHARK® IN Liquid is developed for liquid and pasty products. With its maintenance-free design and high-quality, hygienic construction, the metal detector is ideal for reliable use in the food industry.
METAL SHARK® IN Liquid can be easily integrated into all common piping systems for pumps, vacuum fillers or even sausage meat filling plants.
Three different valve models, optimally adapted to the respective product, guarantee a safe discharge of metallic contaminants.
Specifications
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
| Input | 2 analog 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for reject confirmation |
| Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. for metal or acoustic alarm |
| Inspection method | High-frequency magnetic field, multi-channel operation, symmetrical receiver coils |
| Metal detection | Ferrous, non-ferrous (e.g. aluminium or copper) and stainless steel |
| Product compensation | Memory for 250 products, automatic product compemnsation, TeachAssistant |
| Enclosure rating | Sensor IP66 (optionally up to 69k), controller IP66 |
| Environmental conditions for controller | -20°C to +40°C / -4°F to 104°F, option: -40°C / -40°F or +55°C / 131°F, rel. humidity 20% up to 90% (non-condensing), >95% rel. humidity (condensing) with closed cabinet door |
| Environmental conditions for sensor | -30°C to +60°C / -22°F to 140°F optionally up to +90°C / 194°F |
| Temperature of goods inspected | Up to +95°C / 203°F (liquids) or up to +164°C / 327°F (steam) |
| Power supply | One phase 110-230 V AC +/-5%, 20 W (max. 60 W) |
| Interface | RS232, LAN (optional, for SHARKNET®), USB (optional), for documentation according to HACCP- and IFS-standard |
| Maintenance | Maintenance-free, self-calibrating sensors |
| Diagnostics | Integrated diagnostic software, automatic self-test |
| Reject Valves | |
| Butterfly-/Shim valve EX-BF | for liquid and slightly pasty products, very stable, pre-opening on the discharge side prevents recoil into the pipeline, good price/performance ratio, CIP-cleanable, for pressure up to 16 bar |
| Arc valve EX-BOG | for viscous, pasty products or liquid products with solids, CIP-cleanable and free from dead spaces, suitable for cleaning with a pig, for pressure up to 40 bar |
| Piston valve EX-PWC | suitable for very tough or lumpy products such as sausage meat, internal piston lifts out of the product flow and deflects contaminated product parts, CIP-cleanable, for pressure up to 25 bar |
| Hose/Pipe/Connectors | |
| Pressure hose | food-safe, applicable up to 6 bar for steam with up to 164°C or 16 bar at 95°C water temperature, in all common sizes from 1″/25 mm to 4″/100 mm |
| Product pipe | made of polyoxymethylene (POM) for operating pressure up to 40 bar, in all common sizes from 1″/25 mm to 6″/150 mm |
| Connectors | milk thread, Triclamp or SMS couplings |
| Self-monitoring | |
| Testport | Simple version, without valves, with sealing cap (Triclamp) for inserting the test sphere, incl. test bodies |
| Testport Check & Catch | Tube with sealing cap for the insertion of a test body, additional rejection valve to ensure the flow of material during functional testing |
| Autotest | Functional test that does not require opening the product pipelines: Test pieces (FE/NFE/VA) are moved through separate test tubes with compressed air. The control unit indicates which sphere sizes are to be tested. Including pushbutton for FE, NFE and VA testing, pneumatic valve, test piece. |
| Compressed air monitoring | Reports an error if the pressure is too low for the functionality of the rejection systems |
| Test balls | Test balls, diameter 10 mm made of plastic POM, with embedded metal ball made of iron, brass and stainless steel, certified, ball size, metal type and certificate number are embedded in the test ball |
| Other services | |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors to a central computer and offers central storage of all operating data as well as batch and alarm documentation for HACCP and IFS conformity. |
| LPW/HPW | Increasing the IP protection type by adapting the sensor seal, installing additional seals and a double housing for the control electronics |
| Signalling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes |
| Performance Verification Certificate | Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians possible, e.g. during commissioning or maintenance |
Sản phẩm tương tự
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Reliably detects metals in free-falling goods even with limited space
Simple assembly due to mounting frame and quick release rings
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free through automatic balance and calibration control
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Function
METAL SHARK® GF (Gravity Feed) is used for pipelines with free-falling products to detect metal contaminations in continuously flowing granulates or powders such as sugar, flour, grain or spices. The sensitive sensors detect even the smallest metal contaminants, and fast-switching separation flaps remove them directly from the product stream during ongoing production.
[button link=”https://drive.google.com/file/d/1gaUf4cFS6nUZ-sBRvoTbIiyOUGSPR3Tg/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Reliably detects metal contaminants in tablets and capsules
IQ, OQ, PQ qualification certificates are delivered directly, SQ also possible on request
Ejection with pendulum bell ensures that products are not damaged or jammed
Mobile and height adjustable, dismountable without tools for cleaning
Intuitive control, autocalibration and Teach Assistant
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with Teach Assistant
Memory spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports available on the display at the touch of a button
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® PH is typically used at the outlet of tablet presses. It offers the highest metal sensitivity in detecting magnetic and non-magnetic metals.
The tablets fall through the metal detector. The ejection flap arranged downstream separates tablets with the smallest metal contaminants from the product stream.
The high-quality construction is maintenance-free. For cleaning, all parts in contact with the product can be disassembled without tools.
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Reliably detects metals in packaged and unpackaged products on conveyor belts
High sensitivity in dry, moist, salty or frozen goods with 3D detection
Easy setup and intuitive operation due to auto-calibration and TeachAssistant
Maintenance-free design with the automatic and continuous calibration of detector coils
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Special models: UltraSens for even better sensitivity or Twinhead model to overcome orientation effects
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Extremly resistant to weather, dirt or impact of stones and also immune to vibration
Simple and timesaving mounting: belt must not be devided due to a devidable probe
Can be used in the proximitry of frequency converters
Low difference in sensitivity on different sensing heights above the belt
CE-certified
Features
Average sensitivity (from M40 nuts)
Nearly homogeneous sensitivity on the belt and in the upper layers of the product
Can be used close to frequency converters, only 1 m minimum distance between probe and motors or magnets
Passage widths from 1 m to 2.4 m and heights can be adjusted as required
Extremely robust design
Very simple operation
Monitoring and display of internal parameters. (Helpful when calling for telephone support)
Function
The PSQ RA series of metal detector (opterating with a frame-probe) detects all kinds of metal, which means not only iron, but also aluminium, stainless steel, copper or mild steel.
The specialty of this detector is a low difference between edge and center of probe aperture. Therefore it is especially suitable if the depth of burden on the belt is more tan 600 mm. It’s frame can be devided and easily be built around the belt.
This metal detector prevents damage, avoids downtimes and produces significant savings on repair costs.
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