METAL DETECTION FOR THE PHARMACEUTICAL INDUSTRY METAL SHARK® PH
[button link=”https://drive.google.com/file/d/1gaUf4cFS6nUZ-sBRvoTbIiyOUGSPR3Tg/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Reliably detects metal contaminants in tablets and capsules
IQ, OQ, PQ qualification certificates are delivered directly, SQ also possible on request
Ejection with pendulum bell ensures that products are not damaged or jammed
Mobile and height adjustable, dismountable without tools for cleaning
Intuitive control, autocalibration and Teach Assistant
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with Teach Assistant
Memory spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports available on the display at the touch of a button
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® PH is typically used at the outlet of tablet presses. It offers the highest metal sensitivity in detecting magnetic and non-magnetic metals.
The tablets fall through the metal detector. The ejection flap arranged downstream separates tablets with the smallest metal contaminants from the product stream.
The high-quality construction is maintenance-free. For cleaning, all parts in contact with the product can be disassembled without tools.
Specifications
| Infeed and Reject System | PVDF pipe, inner diameter 44 mm (1,73″), solenoid driven reject diverter mechanism, variable infeed / outfeed height, quick demount design for easy cleaning | |
| Stand | Stainless steel support stand, mobile through castors and fixed feet, height adjustable | |
| Tablet flow rates | Tablets Ø 5 x H 3.5 mm Tablets Ø 7 x H 4.5 mm Tablets Ø 12 x H 4.5 mm Tablets oval B 9 mm x L 16.5mm x H 6.5 mm |
31,200 pcs./min. 26,500 pcs./min. 12,200 pcs./min. 10,500 pcs./min. |
| Best metal sensitivity | Iron Non-Ferrous Stainless steel (316) |
Ø 0.3 mm Ø 0.4 mm Ø 0.5 mm |
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions | |
| Input | 2 analog 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals |
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| Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals |
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| Inspection method | High-frequency magnetic field, multi-channel operation, symmetrical receiver coils | |
| Metal detection | Ferrous, non-ferrous (e.g. aluminium or copper) and stainless steel | |
| Product compensation | Memory for up to 250 memory, automatic product compensation, with TeachAssitant | |
| Enclosure rating | Controller IP40, sensor IP65 | |
| Environmental conditions | +5°C to +50°C / 41°F to 122°F, rel. humidity 30% to 85% (non-condensing) | |
| Temperature of goods inspected | Up to 70°C / 158°F | |
| Power supply | 1 phase 110-230 V AC +/- 5%, 20 W typ. (60 W max.) | |
| Interface | RS232, LAN (optional, for SHARKNET®), USB (optional) | |
| Maintenance | Maintenance-free, sensors calibrate themselves | |
| Diagnostics | Integrated diagnostic software, automatic self-test | |
Sản phẩm tương tự
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Quick release conveyor belt for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Quick release conveyor belt
Easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard, TÜV certficate possible
Function
The XD38 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD38 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).
Description
XRAY SHARK® XD38 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. Undesirable contaminants such as metal, stone, ceramic, glass or plastic particles with high density can be detected in the product.
The large 17”color touch screen and intuitive software make it easy to use. No special training is needed to operate the x-ray device.
Easy cleaning and maintenance:
The hygienic design allows for easy cleaning and maintenance, without any tools. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The X-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. Contaminated products are detected live and can be separated. On the touch screen of the X-ray device contamination is highlighted in red.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-approved:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is 1µSv/h respectively 3 µSv/h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all x-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be stored for quality control. The x-ray machine XRAY SHARK® XD38 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.
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Sturdy aluminium design – particularly robust and weatherproof with short metal-free zone
Ideal protection for hackers and OSB flakers
High search performance and noise immunity through 4-quadrant technology, even better with Power Drive option
Maintenance-free: automatic calibration and automatic balance control
Easy installation and intuitive operation
Remote control and remote maintenance (option SHARKNET®) with documentation of all settings, metal messages etc.
Features
Aperture width standard up to 2 m x 1.6 m (other sizes on request)
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Easy setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Documentation of all events and metal messages
Remote control and remote maintenance via the company network using SHARKNET® software (option)
Extended temperature range down to -40°C / -40°F with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic logoff after time lapseFunction
The METAL SHARK® BIG with rectangular opening is specially designed for large products such as logs, bales or recycled wood. It detects iron, stainless steel, aluminium etc. precisely and reliably even under difficult conditions.
Thanks to its robust design, it is particularly suitable for industrial use on rough terrain. The typical installation is in a trough conveyor with flat belt, or in a specially prepared vibratory conveyor.
Accessories & Extras
The METAL SHARK® BIG can be perfectly adapted to your production with various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
[button link=”https://drive.google.com/file/d/1av4SiQqk3SbIiPmpV_eQM_-SdkUCAEfJ/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Monitors bulk materials in the mining and building materials industry
Self-adjusting and extremely easy to install
High-quality components ensure reliability and long service life
Detects ferrous and non-ferrous metals, iron oxide and ore are ignored
Probe and amplifier are immune to vibration and resistant to weather, dirt and stone chips
Sturdy aluminium design: particularly robust and easy to clean
Features
High sensitivity (M6 nuts) at belt speed of 0.1 – 4 m/s
Very simple operation
Can be used near frequency converters, only 1 m minimum distance between probe and motors or magnets
Monitoring and display of internal para-meters
Optional: Realization as tandem for higher debris heights
Optional: complete blanking of magneti-te Fe304
Function
The SQ and SQTA metal detectors offer good metal sensitivity for monitoring bulk materials in the mining and construction industry.
They are extremely durable, insensitive to vibrations and resistant to weather, dirt or stone chips. They are easy to install, handle and maintain.
Both are available for belt widths from 500 mm to 1,200 mm. At a belt speed of 0.1 – 4.0 m/s they can easily detect metal parts of the size of about M6 nuts and larger.
For a higher belt speed (M10 nuts) at a belt speed of max. 4.0 m/s we recommend the metal detectors SQ and SQTA.
[button link=”https://drive.google.com/file/d/1pkXkZ1Tdbz1a3SX90FU7l4mfUz981Nja/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOGt[/button]
Detects metal contaminants in small, free-falling products such as hygiene articles
Highest accuracy in the detection of magnetic and non-magnetic metal contaminants
FDA conformity of all parts in contact with the product
Hygienic design for use in the hygiene, pharmaceutical or food industry
Intuitive control, auto-calibration and TeachAssistant
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Storage spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports available on the display at the touch of a button
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® R offers the highest performance in detecting magnetic and non-magnetic metals. Typical applications are found in the medical-pharmaceutical sector as well as in the sanitary or food industry and for all kinds of chemical powders.
The product falls through the R sensor head and an optional reject unit. With the reject unit the smallest metal objects are promptly ejected from the flow of goods. Metal particles are automatically rejected.
The reject unit is suitable for tube diameter 10 to 50 mm, Reject timing is automatically by metal detector control box. Pneumatically driven.
The hygienic housing is easy to clean, all materials in contact with the product are FDA-approved quality (PTFE and stainless steel).
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