METAL DETECTION FOR FREE-FALLING PRODUCTS METAL SHARK® GF compact
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Reliably detects metals in free-falling goods even with limited space
Simple assembly due to mounting frame and quick release rings
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free through automatic balance and calibration control
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Function
METAL SHARK® GF (Gravity Feed) is used for pipelines with free-falling products to detect metal contaminations in continuously flowing granulates or powders such as sugar, flour, grain or spices. The sensitive sensors detect even the smallest metal contaminants, and fast-switching separation flaps remove them directly from the product stream during ongoing production.
Specifications
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
| Input | 2 analog 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for reject confirmation |
| Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. for metal or acoustic alarm |
| Inspection method | High-frequency magnetic field, multi-channel operation, symmetrical receiver coils |
| Metal detection | Ferrous, non-ferrous (e.g. aluminium or copper) und stainless steel |
| Product compensation | Memory for up to 250 products, automatic product compensation, with TeachAssistant |
| Enclosure rating | IP65 (optionally IP66) |
| Environmental conditions for controller | -30°C to +40°C / -22°F to 104°F, UL version: -20°C to +40°C / -4°F to 104°F rel. humidity 20% up to 90% (non-condensing) Option: -40°C / -40°F or +55°C / 131°F |
| Environmental conditions for sensor | -30°C to +60°C / -22°F to 140°F Option: up to +90° C / 194°F |
| Temperature of goods inspected | standard: -30°C up to 55°C / -22°F up to 131°F option: -40°C / -40°F or up to 120°C / 248°F or up to 180°C / 356°F |
| Power supply | one phase 110-230 V AC, typ. consumption 20 W (max. 60 W) |
| Interface | RS232, provides documentation according to HACCP- and IFS-standard, USB- or ethernet option |
| Maintenance | maintenance-free, self-calibrating sensors |
| Diagnostics | integrated diagnostic software, automatic self-test |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
| BRC-Kit | BRC-Kit for a fail-safe system according to the guidelines of the British Retail Consortium with metal detection alarm, product counter, product jam monitoring, required covers, rejection system as wel as monitoring of container (container full), air pressure of the reject system and reject functionality |
| High-temperature extension for product | Product temperature up to max. +120°C, with this option sensor#s enclosure rating is IP54 |
| LPW/HPW | Increase of the IP protection class by adapting the sensor seal, installing additional seals and a double housing for the control electronics |
| Signalling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes |
| ATEX | Detector version for use in potentially explosive environments possible, ATEX zone 22 |
| Air pressure monitoring | Reports an error if the air pressure is too low for the functionality of the reject flaps. |
| Reject monitoring | Warns if the reject flap has not switched correctly after metal detection. |
| Reject position monitoring | Monitors the flaps for complete switching to the good or not good position. |
| Check & Catch | Material for simple functional testing, consisting of an insertion flap, through which spherical test specimens can be inserted into the pipeline, and a catchment grille for the test specimen including removal flap. |
| Autotest | Functional test that does not require opening the product pipelines: Test pieces (FE/NFE/VA) are moved with compressed air through a separate test tube. The control unit indicates which sphere sizes are to be tested. Incl. push button for FE, NFE and VA testing, pneumatic valve, test specimen. |
| Test balls | Test balls, diameter 10 mm made of plastic POM, with an embedded metal ball made of iron, brass and stainless steel, certified ball size, metal type and certificate number are embedded in the test ball |
| Performance Verification Certificate | Creation of a Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians, e.g. during commissioning or maintenance possible |
Sản phẩm tương tự
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Reliably detects metal contaminants in liquid and pasty products
Easy to integrate into common pipeline systems, diameter from 1“–6“ / 25-150 mm
Stainless steel housing and frame are easy to clean, supplied tube is CIP-capable (Cleaning In Place)
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation through autocalibration and TeachAsssistant
Function
The METAL SHARK® IN Liquid is developed for liquid and pasty products. With its maintenance-free design and high-quality, hygienic construction, the metal detector is ideal for reliable use in the food industry.
METAL SHARK® IN Liquid can be easily integrated into all common piping systems for pumps, vacuum fillers or even sausage meat filling plants.
Three different valve models, optimally adapted to the respective product, guarantee a safe discharge of metallic contaminants.
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Sturdy aluminium design – particularly robust and weatherproof with short metal-free zone
Ideal protection for hackers and OSB flakers
High search performance and noise immunity through 4-quadrant technology, even better with Power Drive option
Maintenance-free: automatic calibration and automatic balance control
Easy installation and intuitive operation
Remote control and remote maintenance (option SHARKNET®) with documentation of all settings, metal messages etc.
Features
Aperture width standard up to 2 m x 1.6 m (other sizes on request)
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Easy setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Documentation of all events and metal messages
Remote control and remote maintenance via the company network using SHARKNET® software (option)
Extended temperature range down to -40°C / -40°F with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic logoff after time lapseFunction
The METAL SHARK® BIG with rectangular opening is specially designed for large products such as logs, bales or recycled wood. It detects iron, stainless steel, aluminium etc. precisely and reliably even under difficult conditions.
Thanks to its robust design, it is particularly suitable for industrial use on rough terrain. The typical installation is in a trough conveyor with flat belt, or in a specially prepared vibratory conveyor.
Accessories & Extras
The METAL SHARK® BIG can be perfectly adapted to your production with various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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Extremly resistant to weather, dirt or impact of stones and also immune to vibration
Simple and timesaving mounting: belt must not be devided due to a devidable probe
Can be used in the proximitry of frequency converters
Low difference in sensitivity on different sensing heights above the belt
CE-certified
Features
Average sensitivity (from M40 nuts)
Nearly homogeneous sensitivity on the belt and in the upper layers of the product
Can be used close to frequency converters, only 1 m minimum distance between probe and motors or magnets
Passage widths from 1 m to 2.4 m and heights can be adjusted as required
Extremely robust design
Very simple operation
Monitoring and display of internal parameters. (Helpful when calling for telephone support)
Function
The PSQ RA series of metal detector (opterating with a frame-probe) detects all kinds of metal, which means not only iron, but also aluminium, stainless steel, copper or mild steel.
The specialty of this detector is a low difference between edge and center of probe aperture. Therefore it is especially suitable if the depth of burden on the belt is more tan 600 mm. It’s frame can be devided and easily be built around the belt.
This metal detector prevents damage, avoids downtimes and produces significant savings on repair costs.
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Monitors bulk materials in the building materials industry or mining
Self-adjusting and extremely easy to install
High-quality components ensure reliability and long service life
Detects ferrous and non-ferrous metals, iron oxide and ore are ignored
Probe and amplifier are immune to vibration and resistant to weather, dirt and stone chips
Particularly robust and easy to clean
Features
Good sensitivity (M10 nuts) at belt speed of 0.3 – 6 m/s
Very simple operation
Can be used close to frequency conver-ters, only 2 m minimum distance between probe and motors or magnets
Belt widths from 500 mm to 2,000 mm
Monitoring and display of internal para-meters
Optional: Realization as tandem for higher debris heights
Optional: complete suppression of magnetite Fe3O4
Function
The QLC and QLCTA metal detectors offer good metal sensitivity for monitoring bulk materials in the mining and construction materials industry.
At a belt speed of 0.3 – 6.0 m/s they easily detect metal parts of the size of about M10 nuts and larger.
For higher sensitivity (M6 nuts) at a belt speed of max. 4.0 m/s we recommend the metal detectors SQ and SQTA.
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