METAL DETECTION FOR FREE-FALLING PRODUCTS METAL SHARK® GF
Reliably detects metals in free-falling goods
Simple assembly due to mounting frame and quick release rings
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy installation
Maintenance-free through automatic balance and calibration control
ATEX-version for use in explosion endangered environments
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Function
The METAL SHARK® GF (Gravity Feed) is used for pipelines with free-falling products to detect metal contamination in continuously flowing granulates or powders such as sugar, flour, grain or even plastic granules.
The sensitive sensors detect the smallest metal contaminants, and fast-switching separation flaps discharge them directly from the product stream during ongoing production.
Specifications
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
| Input | 2 analog 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for reject confirmation |
| Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. for metal or acoustic alarm |
| Inspection method | High-frequency magnetic field, multi-channel operation, symmetrical receiver coils |
| Metal detection | Ferrous, non-ferrous (e.g. aluminum or copper) And stainless steel |
| Product compensation | Memory for up to 250 products, automatic product compensation, with TeachAssistant |
| Enclosure rating | IP65 (optionally IP66) |
| Environmental conditions for controller | -30°C to +40°C / -22°F to 104°F, UL version: -20°C to +40°C / -4°F to 104°F, rel. humidity 20% up to 90% (non-condensing) Option: -40°C / -40°F or +55°C / 131°F |
| Environmental conditions for sensor | -30°C to +60°C / -22°F to 140°F Option: up to +90° C / 194°F |
| Temperature of goods inspected | Standard: -30°C up to 55°C / -22°F up to 131°F Option: -40°C / -40°F or up to 120°C / 248°F or up to 180°C / 356°F |
| Power supply | One phase 110-230 V AC, typ. consumption 20 W (max. 60 W) |
| Interface | RS232, provides documentation according to HACCP- and IFS-standard, USB- or ethernet option |
| Maintenance | Maintenance-free, self-calibrating sensors |
| Diagnostics | Integrated diagnostic software, automatic self-test |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
| BRC-Kit | BRC-Kit for a fail-safe system according to the guidelines of the British Retail Consortium with metal detection alarm, product counter, product jam monitoring, required covers, rejection system as well as monitoring of container (container full), air pressure of the reject system and reject functionality. |
| High-temperature extension for product | Product temperature up to max. +120°C, with this option the sensor has protection class IP54. |
| LPW/HPW | Increase of the IP protection class by adapting the sensor seal, installing additional seals and a double housing for the control electronics. |
| Signaling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes. |
| ATEX version | Version for use in potentially explosive environments possible, ATEX zone 22. |
| Compressed air monitoring | Reports an error if the air pressure is too low for the functionality of the reject flaps. |
| Reject monitoring | Warns if the reject flap has not switched correctly after metal detection. |
| Flap position monitoring | Monitors the flaps for complete switching to the good or not good position. |
| Check & Catch | Material for simple functional testing, consisting of an insertion flap, through which spherical test specimens can be inserted into the pipeline, and a catchment grille for the test specimen including removal flap. |
| Autotest | Functional test that does not require opening the product pipelines: Test pieces (FE/NFE/VA) are moved with compressed air through a separate test tube. The control unit indicates which sphere sizes are to be tested. Incl. push button for FE, NFE and VA testing, pneumatic valve, test specimen. |
| Test balls | Test balls, diameter 25 mm made of plastic POM, with an embedded metal ball made of iron, brass and stainless steel, certified ball size, metal type and certificate number are embedded in the test ball. |
| Performance Verification Certificate | Issue of a Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians, e.g. during commissioning or maintenance. |
Sản phẩm tương tự
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Detects metal contaminants in plates and webs
Precise metal detection with multi-segment sensor saves valuable material
Highest sensitivity through 4-quadrant technology
Intuitive control and easy setup with autocalibration and Teach Assistant
Maintenance-free through automatic balance and calibration control
Features
Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Detects the position of the metal contamination in the fabric
Sensitivity: Detects iron from 0.6 mm and stainless steel from 0.7 mm
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® COMBI TU is a multi-segment sensor typically used over fabric, non-woven or paper webs as well as plates of different materials. It detects the smallest metal particles from 0.6 mm and localizes their position in defined segments of the product.
The METAL SHARK® COMBI TU is suitable for widths up to
5 m/16.6 ft and more available. It can be easily operated in humid environments with ambient temperatures from -10˚C to +40˚C and product temperatures up to 65°C.
Accessories & Extras
The METAL SHARK® COMBI TU can be perfectly adapted to your production by various special designs and accessories. Various temperature requirements are taken into account as well as complicated product requirements for metal detection.
[button link=”https://drive.google.com/file/d/1NVMEb_pzVHepcMp42byKw-ntmWa_FuPw/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Reliably detects metal contaminants in liquid and pasty products
Easy to integrate into common pipeline systems, diameter from 1“–6“ / 25-150 mm
Stainless steel housing and frame are easy to clean, supplied tube is CIP-capable (Cleaning In Place)
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation through autocalibration and TeachAsssistant
Function
The METAL SHARK® IN Liquid is developed for liquid and pasty products. With its maintenance-free design and high-quality, hygienic construction, the metal detector is ideal for reliable use in the food industry.
METAL SHARK® IN Liquid can be easily integrated into all common piping systems for pumps, vacuum fillers or even sausage meat filling plants.
Three different valve models, optimally adapted to the respective product, guarantee a safe discharge of metallic contaminants.
[button link=”https://drive.google.com/file/d/1pkXkZ1Tdbz1a3SX90FU7l4mfUz981Nja/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOGt[/button]
Detects metal contaminants in small, free-falling products such as hygiene articles
Highest accuracy in the detection of magnetic and non-magnetic metal contaminants
FDA conformity of all parts in contact with the product
Hygienic design for use in the hygiene, pharmaceutical or food industry
Intuitive control, auto-calibration and TeachAssistant
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Storage spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports available on the display at the touch of a button
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® R offers the highest performance in detecting magnetic and non-magnetic metals. Typical applications are found in the medical-pharmaceutical sector as well as in the sanitary or food industry and for all kinds of chemical powders.
The product falls through the R sensor head and an optional reject unit. With the reject unit the smallest metal objects are promptly ejected from the flow of goods. Metal particles are automatically rejected.
The reject unit is suitable for tube diameter 10 to 50 mm, Reject timing is automatically by metal detector control box. Pneumatically driven.
The hygienic housing is easy to clean, all materials in contact with the product are FDA-approved quality (PTFE and stainless steel).
[button link=”https://drive.google.com/file/d/1bBkhV_C-vhNjbp-rabXpgRCy89qEuv9v/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”CATALOG[/button]
X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Quick release conveyor belt for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Quick release conveyor belt
Easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard, certificate optional
Function
The XRAY SHARK® XD28-L1 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD28-L1 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).Description
Undesired foreign bodies in food, pharmaceuticals or other non-food products are a major problem. If a metal detector does not suffice, CASSEL x-ray inspection systems are a perfect solution to preserve your products quality.
XRAY SHARK® XD28-L1 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. It is CASSEL’s most compact x-ray device and therefore ideal for narrow production lines.
User-friendly operation:
XRAY SHARK® XD28-L1 has a large 17”color touch screen and intuitive software that is easy to use. No special training is needed to operate the x-ray device.
Easy cleaning and maintenance:
The XRAY SHARK® XD28-L1 hygienic design allows for easy cleaning and maintenance. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The x-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
All CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. On the touch screen of the x-ray device contamination is highlighted in red.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the most advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-certificate on demand:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is only max. 1 µSv / h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all X-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be saved for quality control. The XRAY SHARK® XD28-L1 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.
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