METAL DETECTION FOR LIQUIDS AND PASTES METAL SHARK® IN Liquid
[button link=”https://drive.google.com/file/d/1NVMEb_pzVHepcMp42byKw-ntmWa_FuPw/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Reliably detects metal contaminants in liquid and pasty products
Easy to integrate into common pipeline systems, diameter from 1“–6“ / 25-150 mm
Stainless steel housing and frame are easy to clean, supplied tube is CIP-capable (Cleaning In Place)
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation through autocalibration and TeachAsssistant
Function
The METAL SHARK® IN Liquid is developed for liquid and pasty products. With its maintenance-free design and high-quality, hygienic construction, the metal detector is ideal for reliable use in the food industry.
METAL SHARK® IN Liquid can be easily integrated into all common piping systems for pumps, vacuum fillers or even sausage meat filling plants.
Three different valve models, optimally adapted to the respective product, guarantee a safe discharge of metallic contaminants.
Specifications
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
| Input | 2 analog 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for reject confirmation |
| Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. for metal or acoustic alarm |
| Inspection method | High-frequency magnetic field, multi-channel operation, symmetrical receiver coils |
| Metal detection | Ferrous, non-ferrous (e.g. aluminium or copper) and stainless steel |
| Product compensation | Memory for 250 products, automatic product compemnsation, TeachAssistant |
| Enclosure rating | Sensor IP66 (optionally up to 69k), controller IP66 |
| Environmental conditions for controller | -20°C to +40°C / -4°F to 104°F, option: -40°C / -40°F or +55°C / 131°F, rel. humidity 20% up to 90% (non-condensing), >95% rel. humidity (condensing) with closed cabinet door |
| Environmental conditions for sensor | -30°C to +60°C / -22°F to 140°F optionally up to +90°C / 194°F |
| Temperature of goods inspected | Up to +95°C / 203°F (liquids) or up to +164°C / 327°F (steam) |
| Power supply | One phase 110-230 V AC +/-5%, 20 W (max. 60 W) |
| Interface | RS232, LAN (optional, for SHARKNET®), USB (optional), for documentation according to HACCP- and IFS-standard |
| Maintenance | Maintenance-free, self-calibrating sensors |
| Diagnostics | Integrated diagnostic software, automatic self-test |
| Reject Valves | |
| Butterfly-/Shim valve EX-BF | for liquid and slightly pasty products, very stable, pre-opening on the discharge side prevents recoil into the pipeline, good price/performance ratio, CIP-cleanable, for pressure up to 16 bar |
| Arc valve EX-BOG | for viscous, pasty products or liquid products with solids, CIP-cleanable and free from dead spaces, suitable for cleaning with a pig, for pressure up to 40 bar |
| Piston valve EX-PWC | suitable for very tough or lumpy products such as sausage meat, internal piston lifts out of the product flow and deflects contaminated product parts, CIP-cleanable, for pressure up to 25 bar |
| Hose/Pipe/Connectors | |
| Pressure hose | food-safe, applicable up to 6 bar for steam with up to 164°C or 16 bar at 95°C water temperature, in all common sizes from 1″/25 mm to 4″/100 mm |
| Product pipe | made of polyoxymethylene (POM) for operating pressure up to 40 bar, in all common sizes from 1″/25 mm to 6″/150 mm |
| Connectors | milk thread, Triclamp or SMS couplings |
| Self-monitoring | |
| Testport | Simple version, without valves, with sealing cap (Triclamp) for inserting the test sphere, incl. test bodies |
| Testport Check & Catch | Tube with sealing cap for the insertion of a test body, additional rejection valve to ensure the flow of material during functional testing |
| Autotest | Functional test that does not require opening the product pipelines: Test pieces (FE/NFE/VA) are moved through separate test tubes with compressed air. The control unit indicates which sphere sizes are to be tested. Including pushbutton for FE, NFE and VA testing, pneumatic valve, test piece. |
| Compressed air monitoring | Reports an error if the pressure is too low for the functionality of the rejection systems |
| Test balls | Test balls, diameter 10 mm made of plastic POM, with embedded metal ball made of iron, brass and stainless steel, certified, ball size, metal type and certificate number are embedded in the test ball |
| Other services | |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors to a central computer and offers central storage of all operating data as well as batch and alarm documentation for HACCP and IFS conformity. |
| LPW/HPW | Increasing the IP protection type by adapting the sensor seal, installing additional seals and a double housing for the control electronics |
| Signalling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes |
| Performance Verification Certificate | Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians possible, e.g. during commissioning or maintenance |
Sản phẩm tương tự
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System solution consisting of metal detector METAL SHARK® BD and Conveyor HW
Disassembled in a few easy steps – ideal for daily hose cleaning
Removable PU belt is FDA compliant
Stable frame construction made of 100% stainless steel
Very cost-efficient and easy to integrate into existing conveyor lines
Function
The HW series conveyor belts are combined as standard with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly.
[button link=”https://drive.google.com/file/d/1gaUf4cFS6nUZ-sBRvoTbIiyOUGSPR3Tg/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Reliably detects metal contaminants in tablets and capsules
IQ, OQ, PQ qualification certificates are delivered directly, SQ also possible on request
Ejection with pendulum bell ensures that products are not damaged or jammed
Mobile and height adjustable, dismountable without tools for cleaning
Intuitive control, autocalibration and Teach Assistant
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with Teach Assistant
Memory spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports available on the display at the touch of a button
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® PH is typically used at the outlet of tablet presses. It offers the highest metal sensitivity in detecting magnetic and non-magnetic metals.
The tablets fall through the metal detector. The ejection flap arranged downstream separates tablets with the smallest metal contaminants from the product stream.
The high-quality construction is maintenance-free. For cleaning, all parts in contact with the product can be disassembled without tools.
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Reliably detects metals in packaged and unpackaged products on conveyor belts
Removable sides make it particularly easy to install, ideal for conveyors that cannot be split
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free due to automatic balance and calibration control
Function
Metal detector METAL SHARK® TU is used in combination with conveyor belts or chutes when they cannot be divided or dismantled. The sidewalls of the TU can be removed so that the sensor plates can be easily pushed over and under the belt.
Thanks to its 4-quadrant technology, it detects magnetic and non-magnetic metal contaminants (iron, stainless steel, aluminum etc.) precisely and reliably. The robust stainless steel housing is easy to clean and robust and therefore suitable for many industries.
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Perfectly suited to the monitoring of entire timber logs
Sturdy aluminium design
particularly robust, weatherproof, with short metal-free zone
Highest detection performance and noise immunity
4-quadrant technology, Power Drive option
Maintenance-free
automatic calibration and automatic balance control
Easy installation and intuitive operation
Remote control and remote maintenance (SHARKNET® option) with documentation of all settings, metal alarms etc.
Features
Standard opening width up to 1.6 m (other sizes on request)
Maximum search performance with hig-hest reliability in the entire detection area due to 4-quadrant technology
Maintenance-free with automatic balance and calibration control
Simple setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Extended temperature range down to -40°C with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic log out after time lapse
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® BIG RD has been developed directly for industrial applications in the timber industry and sawmills.
The detector detects magnetic and non-magnetic metal contaminants (iron, tombac, brass, stainless steel, etc.) precisely and reliably even under difficult conditions.
Due to its round shape it is ideal for monitoring logs for metal parts such as shrapnel, bullet fragments, nails, screws, etc.
It is typically installed in troughed conveyor belts.
Accessories & Extras
The METAL SHARK® BIG RD can be perfectly adapted to your production by various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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