METAL DETECTION FOR LIQUIDS AND PASTES METAL SHARK® IN Liquid
[button link=”https://drive.google.com/file/d/1NVMEb_pzVHepcMp42byKw-ntmWa_FuPw/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Reliably detects metal contaminants in liquid and pasty products
Easy to integrate into common pipeline systems, diameter from 1“–6“ / 25-150 mm
Stainless steel housing and frame are easy to clean, supplied tube is CIP-capable (Cleaning In Place)
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation through autocalibration and TeachAsssistant
Function
The METAL SHARK® IN Liquid is developed for liquid and pasty products. With its maintenance-free design and high-quality, hygienic construction, the metal detector is ideal for reliable use in the food industry.
METAL SHARK® IN Liquid can be easily integrated into all common piping systems for pumps, vacuum fillers or even sausage meat filling plants.
Three different valve models, optimally adapted to the respective product, guarantee a safe discharge of metallic contaminants.
Specifications
Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
Input | 2 analog 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for reject confirmation |
Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. for metal or acoustic alarm |
Inspection method | High-frequency magnetic field, multi-channel operation, symmetrical receiver coils |
Metal detection | Ferrous, non-ferrous (e.g. aluminium or copper) and stainless steel |
Product compensation | Memory for 250 products, automatic product compemnsation, TeachAssistant |
Enclosure rating | Sensor IP66 (optionally up to 69k), controller IP66 |
Environmental conditions for controller | -20°C to +40°C / -4°F to 104°F, option: -40°C / -40°F or +55°C / 131°F, rel. humidity 20% up to 90% (non-condensing), >95% rel. humidity (condensing) with closed cabinet door |
Environmental conditions for sensor | -30°C to +60°C / -22°F to 140°F optionally up to +90°C / 194°F |
Temperature of goods inspected | Up to +95°C / 203°F (liquids) or up to +164°C / 327°F (steam) |
Power supply | One phase 110-230 V AC +/-5%, 20 W (max. 60 W) |
Interface | RS232, LAN (optional, for SHARKNET®), USB (optional), for documentation according to HACCP- and IFS-standard |
Maintenance | Maintenance-free, self-calibrating sensors |
Diagnostics | Integrated diagnostic software, automatic self-test |
Reject Valves | |
Butterfly-/Shim valve EX-BF | for liquid and slightly pasty products, very stable, pre-opening on the discharge side prevents recoil into the pipeline, good price/performance ratio, CIP-cleanable, for pressure up to 16 bar |
Arc valve EX-BOG | for viscous, pasty products or liquid products with solids, CIP-cleanable and free from dead spaces, suitable for cleaning with a pig, for pressure up to 40 bar |
Piston valve EX-PWC | suitable for very tough or lumpy products such as sausage meat, internal piston lifts out of the product flow and deflects contaminated product parts, CIP-cleanable, for pressure up to 25 bar |
Hose/Pipe/Connectors | |
Pressure hose | food-safe, applicable up to 6 bar for steam with up to 164°C or 16 bar at 95°C water temperature, in all common sizes from 1″/25 mm to 4″/100 mm |
Product pipe | made of polyoxymethylene (POM) for operating pressure up to 40 bar, in all common sizes from 1″/25 mm to 6″/150 mm |
Connectors | milk thread, Triclamp or SMS couplings |
Self-monitoring | |
Testport | Simple version, without valves, with sealing cap (Triclamp) for inserting the test sphere, incl. test bodies |
Testport Check & Catch | Tube with sealing cap for the insertion of a test body, additional rejection valve to ensure the flow of material during functional testing |
Autotest | Functional test that does not require opening the product pipelines: Test pieces (FE/NFE/VA) are moved through separate test tubes with compressed air. The control unit indicates which sphere sizes are to be tested. Including pushbutton for FE, NFE and VA testing, pneumatic valve, test piece. |
Compressed air monitoring | Reports an error if the pressure is too low for the functionality of the rejection systems |
Test balls | Test balls, diameter 10 mm made of plastic POM, with embedded metal ball made of iron, brass and stainless steel, certified, ball size, metal type and certificate number are embedded in the test ball |
Other services | |
SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors to a central computer and offers central storage of all operating data as well as batch and alarm documentation for HACCP and IFS conformity. |
LPW/HPW | Increasing the IP protection type by adapting the sensor seal, installing additional seals and a double housing for the control electronics |
Signalling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes |
Performance Verification Certificate | Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians possible, e.g. during commissioning or maintenance |
Sản phẩm tương tự
[button link=”https://drive.google.com/file/d/1vNrtKa6nE96FePk8Lai_RDHN4LDM0NyC/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Sturdy aluminium design – particularly robust and weatherproof with short metal-free zone
Ideal protection for hackers and OSB flakers
High search performance and noise immunity through 4-quadrant technology, even better with Power Drive option
Maintenance-free: automatic calibration and automatic balance control
Easy installation and intuitive operation
Remote control and remote maintenance (option SHARKNET®) with documentation of all settings, metal messages etc.
Features
Aperture width standard up to 2 m x 1.6 m (other sizes on request)
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Easy setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Documentation of all events and metal messages
Remote control and remote maintenance via the company network using SHARKNET® software (option)
Extended temperature range down to -40°C / -40°F with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic logoff after time lapseFunction
The METAL SHARK® BIG with rectangular opening is specially designed for large products such as logs, bales or recycled wood. It detects iron, stainless steel, aluminium etc. precisely and reliably even under difficult conditions.
Thanks to its robust design, it is particularly suitable for industrial use on rough terrain. The typical installation is in a trough conveyor with flat belt, or in a specially prepared vibratory conveyor.
Accessories & Extras
The METAL SHARK® BIG can be perfectly adapted to your production with various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
[button link=”https://drive.google.com/file/d/1VsV1-_LD80DdyLconHkAk96eVwsQMIPo/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Monitors bulk materials in the building materials industry or mining
Self-adjusting and extremely easy to install
High-quality components ensure reliability and long service life
Detects ferrous and non-ferrous metals, iron oxide and ore are ignored
Probe and amplifier are immune to vibration and resistant to weather, dirt and stone chips
Particularly robust and easy to clean
Features
Good sensitivity (M10 nuts) at belt speed of 0.3 – 6 m/s
Very simple operation
Can be used close to frequency conver-ters, only 2 m minimum distance between probe and motors or magnets
Belt widths from 500 mm to 2,000 mm
Monitoring and display of internal para-meters
Optional: Realization as tandem for higher debris heights
Optional: complete suppression of magnetite Fe3O4
Function
The QLC and QLCTA metal detectors offer good metal sensitivity for monitoring bulk materials in the mining and construction materials industry.
At a belt speed of 0.3 – 6.0 m/s they easily detect metal parts of the size of about M10 nuts and larger.
For higher sensitivity (M6 nuts) at a belt speed of max. 4.0 m/s we recommend the metal detectors SQ and SQTA.
[button link=”https://drive.google.com/file/d/18_DGS4a1ycGbmUVWt3pCA7VU7cg_NZ39/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Precise metal detection due to multi-segment sensor for particularly flat products
Highest sensitivity through 4-quadrant technology
Rotating sensor traverse adapts perfectly even to vertical or inclined product flow
Freely selectable widths up to 7 m and more
Intuitive control and easy installation with auto-calibration and TeachAssistant
Maintenance-free due to automatic balance and calibration control
Features
Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Detects iron from 0.5 mm and stainless steel from 0.9 mm with its position in a defined area of the fabric
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® COMBI is a rotatable multi-segment sensor that is typically used over very flat products such as fiber wood, plastic boards, fabric or nonwoven, paper or plastic webs.
It detects the smallest metal particles from 0.5 mm and locates their position in defined segments of the fabric.
The METAL SHARK® COMBI is available for widths up to 7,000 mm and more. It can also be operated without problems in humid workplaces with ambient temperatures from -10˚C to +40˚C and product temperatures up to 90°C.
Accessories & Extras
The METAL SHARK® COMBI can be perfectly adapted to your production by various special designs and accessories. Different numbers of sensor plates and widths um to 7,000 mm are possible as well as swiveling traverse arms or an adjustable travrse height.
For your audit reliability, a Performance Verification Certificate can be issued by CASSEL service technicians during commissioning or maintenance.
[button link=”https://drive.google.com/file/d/1nTbasET5JEROGNC7FQ7W5ay-GZL3HboW/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Perfectly suited to the monitoring of entire timber logs
Sturdy aluminium design
particularly robust, weatherproof, with short metal-free zone
Highest detection performance and noise immunity
4-quadrant technology, Power Drive option
Maintenance-free
automatic calibration and automatic balance control
Easy installation and intuitive operation
Remote control and remote maintenance (SHARKNET® option) with documentation of all settings, metal alarms etc.
Features
Standard opening width up to 1.6 m (other sizes on request)
Maximum search performance with hig-hest reliability in the entire detection area due to 4-quadrant technology
Maintenance-free with automatic balance and calibration control
Simple setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Extended temperature range down to -40°C with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic log out after time lapse
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® BIG RD has been developed directly for industrial applications in the timber industry and sawmills.
The detector detects magnetic and non-magnetic metal contaminants (iron, tombac, brass, stainless steel, etc.) precisely and reliably even under difficult conditions.
Due to its round shape it is ideal for monitoring logs for metal parts such as shrapnel, bullet fragments, nails, screws, etc.
It is typically installed in troughed conveyor belts.
Accessories & Extras
The METAL SHARK® BIG RD can be perfectly adapted to your production by various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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