METAL DETECTOR FOR FREE-FALLING PRODUCTS METAL SHARK® R
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Detects metal contaminants in small, free-falling products such as hygiene articles
Highest accuracy in the detection of magnetic and non-magnetic metal contaminants
FDA conformity of all parts in contact with the product
Hygienic design for use in the hygiene, pharmaceutical or food industry
Intuitive control, auto-calibration and TeachAssistant
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Storage spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports available on the display at the touch of a button
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® R offers the highest performance in detecting magnetic and non-magnetic metals. Typical applications are found in the medical-pharmaceutical sector as well as in the sanitary or food industry and for all kinds of chemical powders.
The product falls through the R sensor head and an optional reject unit. With the reject unit the smallest metal objects are promptly ejected from the flow of goods. Metal particles are automatically rejected.
The reject unit is suitable for tube diameter 10 to 50 mm, Reject timing is automatically by metal detector control box. Pneumatically driven.
The hygienic housing is easy to clean, all materials in contact with the product are FDA-approved quality (PTFE and stainless steel).
Specifications
Product guidance and reject system | FDA-compliant design made of stainless steel and PTFE for all parts in contact with the product, reject unit is suitable for pipe diameters 10-50 mm |
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Flow rate | up to 600 liters per hours depending on product density and separation time |
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Best sensitivity | Aperture 10 mm 25 mm 35 mm 50 mm |
Iron Ø 0.05 mm Ø 0.15 mm Ø 0.25 mm Ø 0.40 mm |
Non-ferrous 1.5…2.0x Fe |
Aluminium 1.5…10x Fe |
Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions | |||
Input | 8 freely configurable 24 V DC signals, e.g. for encoders, buttons | |||
Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. optical/acoustic alarm |
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Inspection Method | High-frequency magnetic field, multi-channel operation, balanced receiver coils | |||
Product compensation | 250 memory locations, automatic product compensation, with TeachAssistant | |||
Enclosure rating | IP 54 | |||
Environmental conditions | -10° C to +40° C, (+14° F to +104° F) rel. humidity 30% up to 80% (non-condensing) | |||
Product temperature | — | |||
Power supply | 1 phase 110-240 VAC, 50/60 Hz, 20 W typ. (60 W max.) | |||
Interface | RS232, LAN option: SHARKNET for HACCP- und IFS-documentation, USB |
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Maintenance | Maintenance-free, sensors calibrate themselves | |||
Diagnostics | Integrated diagnostic software, automatic self-test |
Sản phẩm tương tự
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Construction is optimized for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Hygienic and easy-to-open product tunnel for easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard (TÜV certificate optional)
Function
The XRAY SHARK® XD47 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
All devices are individually manufactured and can therefore be perfectly adapted to your existing production line and individual product requirements. XRAY SHARK® XD47-H2-E2-MEAT is already optimally adapted to the inspection of meat in standardised E2 crates as standard.
Description
Unwanted foreign bodies in food, medicines or other non-food products are a major problem. Many foreign objects such as plastic, ceramics or glass cannot be detected with a metal detector. CASSEL x-ray inspection systems offer the ideal solution for the protection of your products.
The XRAY SHARK® XD47 is already one of our larger devices and is particularly suitable for packaged food or non-food products with larger dimensions or in containers.
The device detects foreign objects such as metal, stone, ceramics, glass or plastic with high density in products in plastic packaging, jars, cartons and even metal foil or metal cans.
User-friendly operation:
The XRAY SHARK® XD47 x-ray units have a large 17″ colour touch screen and intuitive software that is easy to use. No special training is required to operate the x-ray unit.
Hygienic design:
The hygienic design of the XRAY SHARK® XD47 makes cleaning and maintenance easy. All components are clearly arranged and can be disassembled and reassembled for cleaning. The large maintenance doors allow product jams to be removed quickly. This minimizes downtime for your production line.
Real-time detection with coloured contamination analysis:
CASSEL x-ray inspection systems enable maximum sensitivity in foreign object detection. Contaminated products are detected in real time and can be sorted out. The contamination is highlighted in colour on the touch screen of the x-ray unit.
Masking functions:
The sophisticated XIA 3 software allows to mask certain parts of the product. This is particularly useful for packaged products where the actual packaging should not be examined as a foreign object. The masking function prevents products from being ejected unnecessarily.
24 hours non-stop operation:
High-quality components and advanced technology enable non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standard – TÜV approved:
The immaculate design offers the quality-conscious manufacturer the highest level of safety and comfort for daily operation. The radiation leakage amounts to 3 µSv/h or less and can be TÜV -approved.
Ethernet and USB:
Connect our x-ray systems to your network. CASSEL x-ray systems are equipped with USB and Ethernet interfaces as standard.
Automatic storage of inspection data with time / date stamp:
All XRAY SHARK® units have an automatic storage function. Data can be stored for all inspected products or only for contaminated products. All data are provided with a time and date stamp. So you can easily check and evaluate these data.
Built-in remote control and maintenance:
All CASSEL x-ray systems can be controlled or maintained from a PC. This allows you to monitor the inspection performance from the office. If it is necessary for an expert to check and adjust the unit settings, this can also be easily done online. Call us and our qualified technicians will help you with any questions you may have, no matter where your x-ray unit is located. This will save you expensive travel expenses and help you find quick solutions.
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Extremly resistant to weather, dirt or impact of stones and also immune to vibration
Simple and timesaving mounting: belt must not be devided due to a devidable probe
Can be used in the proximitry of frequency converters
Low difference in sensitivity on different sensing heights above the belt
CE-certified
Features
Average sensitivity (from M40 nuts)
Nearly homogeneous sensitivity on the belt and in the upper layers of the product
Can be used close to frequency converters, only 1 m minimum distance between probe and motors or magnets
Passage widths from 1 m to 2.4 m and heights can be adjusted as required
Extremely robust design
Very simple operation
Monitoring and display of internal parameters. (Helpful when calling for telephone support)
Function
The PSQ RA series of metal detector (opterating with a frame-probe) detects all kinds of metal, which means not only iron, but also aluminium, stainless steel, copper or mild steel.
The specialty of this detector is a low difference between edge and center of probe aperture. Therefore it is especially suitable if the depth of burden on the belt is more tan 600 mm. It’s frame can be devided and easily be built around the belt.
This metal detector prevents damage, avoids downtimes and produces significant savings on repair costs.
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Sturdy aluminium design – particularly robust and weatherproof with short metal-free zone
Ideal protection for hackers and OSB flakers
High search performance and noise immunity through 4-quadrant technology, even better with Power Drive option
Maintenance-free: automatic calibration and automatic balance control
Easy installation and intuitive operation
Remote control and remote maintenance (option SHARKNET®) with documentation of all settings, metal messages etc.
Features
Aperture width standard up to 2 m x 1.6 m (other sizes on request)
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Easy setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Documentation of all events and metal messages
Remote control and remote maintenance via the company network using SHARKNET® software (option)
Extended temperature range down to -40°C / -40°F with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic logoff after time lapseFunction
The METAL SHARK® BIG with rectangular opening is specially designed for large products such as logs, bales or recycled wood. It detects iron, stainless steel, aluminium etc. precisely and reliably even under difficult conditions.
Thanks to its robust design, it is particularly suitable for industrial use on rough terrain. The typical installation is in a trough conveyor with flat belt, or in a specially prepared vibratory conveyor.
Accessories & Extras
The METAL SHARK® BIG can be perfectly adapted to your production with various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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Reliably detects metal contaminants in sausage meat and pâtés
Easy to integrate into all common piping systems
Stainless steel housing and frame are easy to clean, product pipe is CIP-compatible (Cleaning In Place)
Highest sensitivity through 4-quadrant technology
Intuitive operation, auto-calibration and TeachAssistant
FDA compliant
IN Meat is used with clippers, for twist off devices please use METAL SHARK® INA Meat
Function
Compact metal detector for sausage filling machines with mobile base frame on wheels. The stand with integrated gas spring offers easy height adjustment from 85-115 cm height.
The METAL SHARK® IN Meat is placed between filler and clip machine and can be delivered with or without ejection unit.
The unit is easy to clean and complies with FDA standards.
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