METAL DETECTOR FOR FROZEN MEAT METAL SHARK® BD-E2 Meat
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Reliably detects metals in raw or frozen meat in standardized E2 boxes
Especially high sensitivity with moist or frozen products with 3D detection
Easy setup and intuitive operation with Autocalibration and TeachAssistant
Maintenance-free design with automatic and continuous calibration of detector coils
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
| Input | 2 analog 0…10 VDC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for encoders, product recognition, buttons |
| Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. for metal or start the conveyor belt |
| Inspection method | High-frequency magnetic field, multi-channel operation, balanced receiver coils |
| Metal detection | Ferrous, non-ferrous (e.g. aluminum or copper) and stainless steel |
| Product compensation | 250 memory locations, TeachAssistant |
| Enclosure rating | IP 65, with optional IP66 (choose low-pressure washdown, LPW, or high-pressure washdown, HPW) |
| Environmental conditions | Standard: -20° C to +40° C, (-4° F to +104° F) rel. humidity 20% up to 80% (non-condensing) |
| The temperature of goods inspected | Standard: -30° C to +55° C (-22° F to +131°F) Optionally: -40° C to +120° C (-40° F to 248° F) |
| Power supply | 1 phase 110-230 V AC, 50/60 Hz |
| Interface | RS232, optional USB and/or Ethernet (SHARKNET) for HACCP and IFS documentation |
| Maintenance | Maintenance-free, self-calibrating sensors |
| Diagnostics | Integrated diagnostics software for constant self-monitoring. EMI display pinpoints frequency of interfering signals. This allows for precise filtering of interference, which results in improved detection and fewer false rejects. Remote maintenance and full diagnostics are reportable via the Internet. |
| Conveyor frame | Stainless steel AISI 304 / ISO 1.4301 (CrNi 18/10), profiles closed on all sides, the tubular frame of 40x40x2mm and 80x40x2mm, available with adjustable feet or castors |
| Running height | 800 mm ± 100 mm other heights and designs possible |
| Belt speed | 12 -24 m/min (variable speed with variant) others on request |
| Conveyor engine | SEW 0.37 kW |
| Belt control | Belt control with frequency converter for 230V |
| Product weight | 50 kg |
| Compliances | CE in standard, BRC possible |
| 3D-detection | Additional photocells and upgraded control software (BOOST FACTOR) enable accurate evaluation during the detection period of each item inspected (MultiPhase). |
| Multi-frequency | Provides a selection of four different frequencies, resulting in significantly increased performance in situations where product variations occur (density, location/position, temperature, etc.). |
| Temperature extension cold | Temperature range extended to -40°C (-40° F), resin seals remain elastic at low temperatures. Special insulation, heated enclosure and other features. |
| Temperature extension hot | Temperature range extended to +55° C, (+131° F), adapted enclosure, additional thermal insulation, replaceable filter fan, heat exchanger and/or active cooling units. |
| High-temperature extension for goods inspected | Goods temperature up to +120°C (248° F) max. This option provides IP54 grade enclosure for the sensor. |
| LPW/HPW | IP enclosure upgrade through adapted sensor seal, installation of additional seals and dual housing for the controller electronics. |
| Signaling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes. |
| Control unit | The control unit is mounted on the sensor as standard, wall mounting is also possible. |
| Twinhead version | To overcome the orientation effect, whereby conductive or magnetic contaminants run parallel to their respective fields, a special twin-head version is available. Two metal detectors at a 90° angle to one-another offset to ensure metal detection even in such cases. |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
| Performance Verification Certificate | Issue of a Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians, e.g. during commissioning or maintenance possible. |
| BRC-Kit | With the optional BRC kit, the device meets the requirements of the Global Standard of the British Retail Consortium (BRC) for food safety and thus also the established and generally recognized standards for HACCP and IFS. |
Sản phẩm tương tự
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Quick release conveyor belt for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Quick release conveyor belt
Easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard, certificate optional
Function
The XRAY SHARK® XD28-L1 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD28-L1 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).Description
Undesired foreign bodies in food, pharmaceuticals or other non-food products are a major problem. If a metal detector does not suffice, CASSEL x-ray inspection systems are a perfect solution to preserve your products quality.
XRAY SHARK® XD28-L1 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. It is CASSEL’s most compact x-ray device and therefore ideal for narrow production lines.
User-friendly operation:
XRAY SHARK® XD28-L1 has a large 17”color touch screen and intuitive software that is easy to use. No special training is needed to operate the x-ray device.
Easy cleaning and maintenance:
The XRAY SHARK® XD28-L1 hygienic design allows for easy cleaning and maintenance. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The x-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
All CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. On the touch screen of the x-ray device contamination is highlighted in red.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the most advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-certificate on demand:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is only max. 1 µSv / h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all X-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be saved for quality control. The XRAY SHARK® XD28-L1 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.
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Monitors bulk materials in the building materials industry or mining
Self-adjusting and extremely easy to install
High-quality components ensure reliability and long service life
Detects ferrous and non-ferrous metals, iron oxide and ore are ignored
Probe and amplifier are immune to vibration and resistant to weather, dirt and stone chips
Particularly robust and easy to clean
Features
Good sensitivity (M10 nuts) at belt speed of 0.3 – 6 m/s
Very simple operation
Can be used close to frequency conver-ters, only 2 m minimum distance between probe and motors or magnets
Belt widths from 500 mm to 2,000 mm
Monitoring and display of internal para-meters
Optional: Realization as tandem for higher debris heights
Optional: complete suppression of magnetite Fe3O4
Function
The QLC and QLCTA metal detectors offer good metal sensitivity for monitoring bulk materials in the mining and construction materials industry.
At a belt speed of 0.3 – 6.0 m/s they easily detect metal parts of the size of about M10 nuts and larger.
For higher sensitivity (M6 nuts) at a belt speed of max. 4.0 m/s we recommend the metal detectors SQ and SQTA.
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Reliably finds metal contaminants in sausage meat
Easy to integrate into all common piping systems
Stainless steel housing and frame are robust and easy to clean – ideal for the meat industry
Highest sensitivity with 4-quadrant technology
Autocalibration and Teach Assistant for intuitive control and easy installation
for use with twist-off devices, for clippers please use the IN Meat
Features
Maximum detection performance with the highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with Teach Assistant
Storage spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Easy to fit into common pipelines
CIP-fähig (Cleaning In Place)
Documentation of all events and metal messages
IFS and HACCP reports available on the display at the touch of a button
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
Compact metal detector for sausage filling machines and sausage meat with the mobile base frame on wheels. The stand with integrated gas spring offers easy height adjustment from 85 to 120 cm height.
The METAL SHARK® INA Meat can be used universally with twisting devices and automatic clip machines. In the twist-off mode, the foreign device cable is simply plugged into the foreign device socket on the filling machine. For automatic clip machines or automatic hanging lines, the foreign device cable is inserted into the existing cable between the filling machine and the clip or hanging machine. Plug and socket types are supplied to match the filling machine type.
The device is easy to clean and complies with the FDA standard.
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System solution consisting of metal detector METAL SHARK® BD and Conveyor HW
Disassembled in a few easy steps – ideal for daily hose cleaning
Removable PU belt is FDA compliant
Stable frame construction made of 100% stainless steel
Very cost-efficient and easy to integrate into existing conveyor lines
Function
The HW series conveyor belts are combined as standard with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly.
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