METAL DETECTOR FOR PLATES AND WEBS METAL SHARK® COMBI TU
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Detects metal contaminants in plates and webs
Precise metal detection with multi-segment sensor saves valuable material
Highest sensitivity through 4-quadrant technology
Intuitive control and easy setup with autocalibration and Teach Assistant
Maintenance-free through automatic balance and calibration control
Features
Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Detects the position of the metal contamination in the fabric
Sensitivity: Detects iron from 0.6 mm and stainless steel from 0.7 mm
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® COMBI TU is a multi-segment sensor typically used over fabric, non-woven or paper webs as well as plates of different materials. It detects the smallest metal particles from 0.6 mm and localizes their position in defined segments of the product.
The METAL SHARK® COMBI TU is suitable for widths up to
5 m/16.6 ft and more available. It can be easily operated in humid environments with ambient temperatures from -10˚C to +40˚C and product temperatures up to 65°C.
Accessories & Extras
The METAL SHARK® COMBI TU can be perfectly adapted to your production by various special designs and accessories. Various temperature requirements are taken into account as well as complicated product requirements for metal detection.
Specifications
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
| Input Signals | 2 analogue 0…10 VDC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for encoders, product recognition, buttons |
| Output Signals | 2 potential-free changeover contacts: “Error” and “Metal” 8 freely configurable 24 V DC signals, e.g. solenoid valve, optical/acoustic alarm |
| Inspection Method | High-frequency magnetic field, multi-channel operation, balanced receiver coils |
| Metal detection | Iron, non-ferrous (e.g. aluminium, lead etc.) and stainless steel |
| Product compensation | 250 memory spaces, automatic product compensation, with TeachAssistant |
| Protection type | IP 65, optional IP66 or IP67 |
| Ambience | standard: -10° C up to +40° C, rel. humidity 30% to 80% (non-condensing) option: down to -40° C or up to +55° C |
| Product temperature | standard: -30° C up to +40° C optional: -40° C or up to +60° C |
| Power Supply | 1 phase 110-240 VAC, 50/60 Hz, 20 W typ. (60 W max.) |
| Interface | RS232, LAN (optional, for SHARKNET), USB (optional) |
| Maintenance | Maintenance-free, sensors calibrate themselves |
| Diagnosis | integrated diagnostic software, automatic self-test |
| Inspection widths | 1,000 mm to 5,000 mm (standard), up to 7,000 mm (optional) |
| Aperture height | 28 mm net The maximum panel thickness of the product depends on the thickness of the product and the deflection, the sum of which must not exceed the net passage height. Example: Net passage height 28 mm – panel thickness 8 mm = max. 20 mm panel deflection |
| Sensitivities | FE 0.6 mm, Al 0.8 mm, SS 0.7 mm (The sensitivities are highly dependent on the environment in which a metal detector is installed. The sensitivities mentioned here should therefore only be considered as guide values). |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors to a central computer and offers central storage of all operating data as well as batch and alarm documentation for HACCP and IFS conformity. |
| AutoSens | Signal transfer of belt speed and mat height from the system control for automatic adjustment of the detector sensitivity. |
| Temperature extension cold | Temperature range extended to -40°C, cold-elastic grouting material, insulation, switch cabinet heating and other measures. |
| Temperature extension hot | Temperature range extended to +55° C, adaptation of control cabinet, additional thermal insulation, replacement of filter fan, heat exchanger and/or active cooling units. |
| High temperature extension for product | Product temperature up to max. +120°C, with this option, the sensor has protection class IP54. |
| Fast Power Drive (FPD) | Significantly improves metal detection and reliability in industrial environments that do not meet electromagnetic compatibility standards, with different IP protection classes and ATEX Zone 22 possible. |
| Super Power Drive (SPD) | Improves metal detection by -0.5 to -1 mm in industrial environments that do not meet the standards for electromagnetic compatibility, with various IP protection classes and ATEX Zone 22 possible. |
| Signalling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes. |
Sản phẩm tương tự
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Reliably detects metal contaminants in tablets and capsules
IQ, OQ, PQ qualification certificates are delivered directly, SQ also possible on request
Ejection with pendulum bell ensures that products are not damaged or jammed
Mobile and height adjustable, dismountable without tools for cleaning
Intuitive control, autocalibration and Teach Assistant
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with Teach Assistant
Memory spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports available on the display at the touch of a button
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® PH is typically used at the outlet of tablet presses. It offers the highest metal sensitivity in detecting magnetic and non-magnetic metals.
The tablets fall through the metal detector. The ejection flap arranged downstream separates tablets with the smallest metal contaminants from the product stream.
The high-quality construction is maintenance-free. For cleaning, all parts in contact with the product can be disassembled without tools.
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Construction is optimized for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Hygienic and easy-to-open product tunnel for easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard (TÜV certificate optional)
Function
The XRAY SHARK® XD47 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
All devices are individually manufactured and can therefore be perfectly adapted to your existing production line and individual product requirements. XRAY SHARK® XD47-H2-E2-MEAT is already optimally adapted to the inspection of meat in standardised E2 crates as standard.
Description
Unwanted foreign bodies in food, medicines or other non-food products are a major problem. Many foreign objects such as plastic, ceramics or glass cannot be detected with a metal detector. CASSEL x-ray inspection systems offer the ideal solution for the protection of your products.
The XRAY SHARK® XD47 is already one of our larger devices and is particularly suitable for packaged food or non-food products with larger dimensions or in containers.
The device detects foreign objects such as metal, stone, ceramics, glass or plastic with high density in products in plastic packaging, jars, cartons and even metal foil or metal cans.
User-friendly operation:
The XRAY SHARK® XD47 x-ray units have a large 17″ colour touch screen and intuitive software that is easy to use. No special training is required to operate the x-ray unit.
Hygienic design:
The hygienic design of the XRAY SHARK® XD47 makes cleaning and maintenance easy. All components are clearly arranged and can be disassembled and reassembled for cleaning. The large maintenance doors allow product jams to be removed quickly. This minimizes downtime for your production line.
Real-time detection with coloured contamination analysis:
CASSEL x-ray inspection systems enable maximum sensitivity in foreign object detection. Contaminated products are detected in real time and can be sorted out. The contamination is highlighted in colour on the touch screen of the x-ray unit.
Masking functions:
The sophisticated XIA 3 software allows to mask certain parts of the product. This is particularly useful for packaged products where the actual packaging should not be examined as a foreign object. The masking function prevents products from being ejected unnecessarily.
24 hours non-stop operation:
High-quality components and advanced technology enable non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standard – TÜV approved:
The immaculate design offers the quality-conscious manufacturer the highest level of safety and comfort for daily operation. The radiation leakage amounts to 3 µSv/h or less and can be TÜV -approved.
Ethernet and USB:
Connect our x-ray systems to your network. CASSEL x-ray systems are equipped with USB and Ethernet interfaces as standard.
Automatic storage of inspection data with time / date stamp:
All XRAY SHARK® units have an automatic storage function. Data can be stored for all inspected products or only for contaminated products. All data are provided with a time and date stamp. So you can easily check and evaluate these data.
Built-in remote control and maintenance:
All CASSEL x-ray systems can be controlled or maintained from a PC. This allows you to monitor the inspection performance from the office. If it is necessary for an expert to check and adjust the unit settings, this can also be easily done online. Call us and our qualified technicians will help you with any questions you may have, no matter where your x-ray unit is located. This will save you expensive travel expenses and help you find quick solutions.
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Reliably detects metals in free-falling goods even with limited space
Simple assembly due to mounting frame and quick release rings
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free through automatic balance and calibration control
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Function
METAL SHARK® GF (Gravity Feed) is used for pipelines with free-falling products to detect metal contaminations in continuously flowing granulates or powders such as sugar, flour, grain or spices. The sensitive sensors detect even the smallest metal contaminants, and fast-switching separation flaps remove them directly from the product stream during ongoing production.
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System solution consisting of metal detector METAL SHARK® BD and Conveyor HW
Disassembled in a few easy steps – ideal for daily hose cleaning
Removable PU belt is FDA compliant
Stable frame construction made of 100% stainless steel
Very cost-efficient and easy to integrate into existing conveyor lines
Function
The HW series conveyor belts are combined as standard with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly.
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