METAL DETECTOR FOR PLATES AND WEBS METAL SHARK® COMBI TU
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Detects metal contaminants in plates and webs
Precise metal detection with multi-segment sensor saves valuable material
Highest sensitivity through 4-quadrant technology
Intuitive control and easy setup with autocalibration and Teach Assistant
Maintenance-free through automatic balance and calibration control
Features
Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Detects the position of the metal contamination in the fabric
Sensitivity: Detects iron from 0.6 mm and stainless steel from 0.7 mm
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® COMBI TU is a multi-segment sensor typically used over fabric, non-woven or paper webs as well as plates of different materials. It detects the smallest metal particles from 0.6 mm and localizes their position in defined segments of the product.
The METAL SHARK® COMBI TU is suitable for widths up to
5 m/16.6 ft and more available. It can be easily operated in humid environments with ambient temperatures from -10˚C to +40˚C and product temperatures up to 65°C.
Accessories & Extras
The METAL SHARK® COMBI TU can be perfectly adapted to your production by various special designs and accessories. Various temperature requirements are taken into account as well as complicated product requirements for metal detection.
Specifications
Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
Input Signals | 2 analogue 0…10 VDC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for encoders, product recognition, buttons |
Output Signals | 2 potential-free changeover contacts: “Error” and “Metal” 8 freely configurable 24 V DC signals, e.g. solenoid valve, optical/acoustic alarm |
Inspection Method | High-frequency magnetic field, multi-channel operation, balanced receiver coils |
Metal detection | Iron, non-ferrous (e.g. aluminium, lead etc.) and stainless steel |
Product compensation | 250 memory spaces, automatic product compensation, with TeachAssistant |
Protection type | IP 65, optional IP66 or IP67 |
Ambience | standard: -10° C up to +40° C, rel. humidity 30% to 80% (non-condensing) option: down to -40° C or up to +55° C |
Product temperature | standard: -30° C up to +40° C optional: -40° C or up to +60° C |
Power Supply | 1 phase 110-240 VAC, 50/60 Hz, 20 W typ. (60 W max.) |
Interface | RS232, LAN (optional, for SHARKNET), USB (optional) |
Maintenance | Maintenance-free, sensors calibrate themselves |
Diagnosis | integrated diagnostic software, automatic self-test |
Inspection widths | 1,000 mm to 5,000 mm (standard), up to 7,000 mm (optional) |
Aperture height | 28 mm net The maximum panel thickness of the product depends on the thickness of the product and the deflection, the sum of which must not exceed the net passage height. Example: Net passage height 28 mm – panel thickness 8 mm = max. 20 mm panel deflection |
Sensitivities | FE 0.6 mm, Al 0.8 mm, SS 0.7 mm (The sensitivities are highly dependent on the environment in which a metal detector is installed. The sensitivities mentioned here should therefore only be considered as guide values). |
SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors to a central computer and offers central storage of all operating data as well as batch and alarm documentation for HACCP and IFS conformity. |
AutoSens | Signal transfer of belt speed and mat height from the system control for automatic adjustment of the detector sensitivity. |
Temperature extension cold | Temperature range extended to -40°C, cold-elastic grouting material, insulation, switch cabinet heating and other measures. |
Temperature extension hot | Temperature range extended to +55° C, adaptation of control cabinet, additional thermal insulation, replacement of filter fan, heat exchanger and/or active cooling units. |
High temperature extension for product | Product temperature up to max. +120°C, with this option, the sensor has protection class IP54. |
Fast Power Drive (FPD) | Significantly improves metal detection and reliability in industrial environments that do not meet electromagnetic compatibility standards, with different IP protection classes and ATEX Zone 22 possible. |
Super Power Drive (SPD) | Improves metal detection by -0.5 to -1 mm in industrial environments that do not meet the standards for electromagnetic compatibility, with various IP protection classes and ATEX Zone 22 possible. |
Signalling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes. |
Sản phẩm tương tự
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Sturdy aluminium design – particularly robust and weatherproof with short metal-free zone
Ideal protection for hackers and OSB flakers
High search performance and noise immunity through 4-quadrant technology, even better with Power Drive option
Maintenance-free: automatic calibration and automatic balance control
Easy installation and intuitive operation
Remote control and remote maintenance (option SHARKNET®) with documentation of all settings, metal messages etc.
Features
Aperture width standard up to 2 m x 1.6 m (other sizes on request)
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Easy setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Documentation of all events and metal messages
Remote control and remote maintenance via the company network using SHARKNET® software (option)
Extended temperature range down to -40°C / -40°F with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic logoff after time lapseFunction
The METAL SHARK® BIG with rectangular opening is specially designed for large products such as logs, bales or recycled wood. It detects iron, stainless steel, aluminium etc. precisely and reliably even under difficult conditions.
Thanks to its robust design, it is particularly suitable for industrial use on rough terrain. The typical installation is in a trough conveyor with flat belt, or in a specially prepared vibratory conveyor.
Accessories & Extras
The METAL SHARK® BIG can be perfectly adapted to your production with various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Quick release conveyor belt for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Quick release conveyor belt
Easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard, certificate optional
Function
The XRAY SHARK® XD28-L1 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD28-L1 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).Description
Undesired foreign bodies in food, pharmaceuticals or other non-food products are a major problem. If a metal detector does not suffice, CASSEL x-ray inspection systems are a perfect solution to preserve your products quality.
XRAY SHARK® XD28-L1 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. It is CASSEL’s most compact x-ray device and therefore ideal for narrow production lines.
User-friendly operation:
XRAY SHARK® XD28-L1 has a large 17”color touch screen and intuitive software that is easy to use. No special training is needed to operate the x-ray device.
Easy cleaning and maintenance:
The XRAY SHARK® XD28-L1 hygienic design allows for easy cleaning and maintenance. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The x-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
All CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. On the touch screen of the x-ray device contamination is highlighted in red.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the most advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-certificate on demand:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is only max. 1 µSv / h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all X-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be saved for quality control. The XRAY SHARK® XD28-L1 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.
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Reliably detects metals in packaged and unpackaged products on conveyor belts
Removable sides make it particularly easy to install, ideal for conveyors that cannot be split
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free due to automatic balance and calibration control
Function
Metal detector METAL SHARK® TU is used in combination with conveyor belts or chutes when they cannot be divided or dismantled. The sidewalls of the TU can be removed so that the sensor plates can be easily pushed over and under the belt.
Thanks to its 4-quadrant technology, it detects magnetic and non-magnetic metal contaminants (iron, stainless steel, aluminum etc.) precisely and reliably. The robust stainless steel housing is easy to clean and robust and therefore suitable for many industries.
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Reliably finds metal contaminants in sausage meat
Easy to integrate into all common piping systems
Stainless steel housing and frame are robust and easy to clean – ideal for the meat industry
Highest sensitivity with 4-quadrant technology
Autocalibration and Teach Assistant for intuitive control and easy installation
for use with twist-off devices, for clippers please use the IN Meat
Features
Maximum detection performance with the highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with Teach Assistant
Storage spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Easy to fit into common pipelines
CIP-fähig (Cleaning In Place)
Documentation of all events and metal messages
IFS and HACCP reports available on the display at the touch of a button
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
Compact metal detector for sausage filling machines and sausage meat with the mobile base frame on wheels. The stand with integrated gas spring offers easy height adjustment from 85 to 120 cm height.
The METAL SHARK® INA Meat can be used universally with twisting devices and automatic clip machines. In the twist-off mode, the foreign device cable is simply plugged into the foreign device socket on the filling machine. For automatic clip machines or automatic hanging lines, the foreign device cable is inserted into the existing cable between the filling machine and the clip or hanging machine. Plug and socket types are supplied to match the filling machine type.
The device is easy to clean and complies with the FDA standard.
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