METAL DETECTOR FOR WEBS AND PLATES METAL SHARK® COMBI
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Precise metal detection due to multi-segment sensor for particularly flat products
Highest sensitivity through 4-quadrant technology
Rotating sensor traverse adapts perfectly even to vertical or inclined product flow
Freely selectable widths up to 7 m and more
Intuitive control and easy installation with auto-calibration and TeachAssistant
Maintenance-free due to automatic balance and calibration control
Features
Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Detects iron from 0.5 mm and stainless steel from 0.9 mm with its position in a defined area of the fabric
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® COMBI is a rotatable multi-segment sensor that is typically used over very flat products such as fiber wood, plastic boards, fabric or nonwoven, paper or plastic webs.
It detects the smallest metal particles from 0.5 mm and locates their position in defined segments of the fabric.
The METAL SHARK® COMBI is available for widths up to 7,000 mm and more. It can also be operated without problems in humid workplaces with ambient temperatures from -10˚C to +40˚C and product temperatures up to 90°C.
Accessories & Extras
The METAL SHARK® COMBI can be perfectly adapted to your production by various special designs and accessories. Different numbers of sensor plates and widths um to 7,000 mm are possible as well as swiveling traverse arms or an adjustable travrse height.
For your audit reliability, a Performance Verification Certificate can be issued by CASSEL service technicians during commissioning or maintenance.
Specifications
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
| Input Signals | 24 V DC relay or optocoupler, e.g. for product speed (rotary encoder or analog control signal), reset, metal, error, product light barrier, roll change |
| Output Signals | Potential-free changeover contacts: e.g. error, metal, excess temperature warning, individual metal message per sensor field |
| Inspection Method | High-frequency magnetic field, multi-channel operation, balanced receiver coils |
| Metal detection | Ferrous, non-ferrous (e.g. aluminium, lead etc.) and stainless steel |
| Product compensation | 250 memory spaces, automatic product compensation, with TeachAssistant |
| Enclosure rating | Controller: IP54 Sensors: IP65 |
| Environmental conditions (Controller) | -10°C to +40°C / +14°F to 104°F, option: up to +55°C / +131°F rel. humidity 20% to 90% non-condensing |
| Environmental conditions (Sensors) | -30°C to +90°C / -22°F to +194°F |
| Temperature of goods inspected | Up to +90°C / +194°F |
| Power Supply | 230V AC +/-5%, 50/60Hz, 4A (8A max.) or 400V AC +/-5%, 50/60Hz, 4A (10A max.)) |
| Interface | RS232, LAN (optional, for SHARKNET) |
| Maintenance | Maintenance-free, sensors calibrate themselves |
| Diagnostics | Integrated diagnostic software, automatic self-test |
| Fast Power Drive (FPD) | Significantly improves metal detection and reliability in industrial environments that do not meet electromagnetic compatibility standards, with different IP protection classes and ATEX Zone 22 possible. |
| Super Power Drive (SPD) | Improves metal detection by -0.5 to -1 mm in industrial environments that do not meet the standards for electromagnetic compatibility, with various IP protection classes and ATEX Zone 22 possible. |
| Temperature extension cold | Temperature range extended to -40°C (-40° F), resin seals remain elastic at low temperatures. Special insulation, heated enclosure and other features. |
| Temperature extension hot | Temperature range extended to +55° C, (+131° F), adapted enclosure, additional thermal insulation, replaceable filter fan, heat exchanger and/or active cooling units. . |
| Signalling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes. |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
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Modular conveyor HQ – optimally adapted to use with metal detector METAL SHARK® BD
100% stainless steel – stable construction and easy to clean
Different belt types and various ejection systems for every application, FDA compliant and heat resistant up to 120° C
Accessories such as railing, lights, covers, light sensors can be added individually
BRC-Kit: Conformity with all current standards for machines in the food industry
Function
The HQ conveyor belts are combined with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly and thoroughly.
HQ is a modular system witk a huge variaty of belt types an sizes, rejection systems, railings or coverages.
[button link=”https://drive.google.com/file/d/1nTbasET5JEROGNC7FQ7W5ay-GZL3HboW/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Perfectly suited to the monitoring of entire timber logs
Sturdy aluminium design
particularly robust, weatherproof, with short metal-free zone
Highest detection performance and noise immunity
4-quadrant technology, Power Drive option
Maintenance-free
automatic calibration and automatic balance control
Easy installation and intuitive operation
Remote control and remote maintenance (SHARKNET® option) with documentation of all settings, metal alarms etc.
Features
Standard opening width up to 1.6 m (other sizes on request)
Maximum search performance with hig-hest reliability in the entire detection area due to 4-quadrant technology
Maintenance-free with automatic balance and calibration control
Simple setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Extended temperature range down to -40°C with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic log out after time lapse
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® BIG RD has been developed directly for industrial applications in the timber industry and sawmills.
The detector detects magnetic and non-magnetic metal contaminants (iron, tombac, brass, stainless steel, etc.) precisely and reliably even under difficult conditions.
Due to its round shape it is ideal for monitoring logs for metal parts such as shrapnel, bullet fragments, nails, screws, etc.
It is typically installed in troughed conveyor belts.
Accessories & Extras
The METAL SHARK® BIG RD can be perfectly adapted to your production by various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Construction is optimized for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Hygienic and easy-to-open product tunnel for easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard (TÜV certificate optional)
Function
The XRAY SHARK® XD47 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
All devices are individually manufactured and can therefore be perfectly adapted to your existing production line and individual product requirements. XRAY SHARK® XD47-H2-E2-MEAT is already optimally adapted to the inspection of meat in standardised E2 crates as standard.
Description
Unwanted foreign bodies in food, medicines or other non-food products are a major problem. Many foreign objects such as plastic, ceramics or glass cannot be detected with a metal detector. CASSEL x-ray inspection systems offer the ideal solution for the protection of your products.
The XRAY SHARK® XD47 is already one of our larger devices and is particularly suitable for packaged food or non-food products with larger dimensions or in containers.
The device detects foreign objects such as metal, stone, ceramics, glass or plastic with high density in products in plastic packaging, jars, cartons and even metal foil or metal cans.
User-friendly operation:
The XRAY SHARK® XD47 x-ray units have a large 17″ colour touch screen and intuitive software that is easy to use. No special training is required to operate the x-ray unit.
Hygienic design:
The hygienic design of the XRAY SHARK® XD47 makes cleaning and maintenance easy. All components are clearly arranged and can be disassembled and reassembled for cleaning. The large maintenance doors allow product jams to be removed quickly. This minimizes downtime for your production line.
Real-time detection with coloured contamination analysis:
CASSEL x-ray inspection systems enable maximum sensitivity in foreign object detection. Contaminated products are detected in real time and can be sorted out. The contamination is highlighted in colour on the touch screen of the x-ray unit.
Masking functions:
The sophisticated XIA 3 software allows to mask certain parts of the product. This is particularly useful for packaged products where the actual packaging should not be examined as a foreign object. The masking function prevents products from being ejected unnecessarily.
24 hours non-stop operation:
High-quality components and advanced technology enable non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standard – TÜV approved:
The immaculate design offers the quality-conscious manufacturer the highest level of safety and comfort for daily operation. The radiation leakage amounts to 3 µSv/h or less and can be TÜV -approved.
Ethernet and USB:
Connect our x-ray systems to your network. CASSEL x-ray systems are equipped with USB and Ethernet interfaces as standard.
Automatic storage of inspection data with time / date stamp:
All XRAY SHARK® units have an automatic storage function. Data can be stored for all inspected products or only for contaminated products. All data are provided with a time and date stamp. So you can easily check and evaluate these data.
Built-in remote control and maintenance:
All CASSEL x-ray systems can be controlled or maintained from a PC. This allows you to monitor the inspection performance from the office. If it is necessary for an expert to check and adjust the unit settings, this can also be easily done online. Call us and our qualified technicians will help you with any questions you may have, no matter where your x-ray unit is located. This will save you expensive travel expenses and help you find quick solutions.
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Reliably detects magnetic and non-magnetic metals in fabrics and webs
Particularly flat for optimal approach to ascending or descending product paths, FL compact additionally rotatable
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation with autocalibration and TeachAssistant
Maintenance-free with automatic balance and calibration control
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports easily available on the display at the touch of a button
Cyclical function monitoring with Performance Validation System (PVS)
Optionally: Data transfer to USB interface or connection to the company net-work via SHARKNET® softwareFunction
The METAL SHARK® FL and FL compact metal detectors are usually used for the inspection of nonwovens, textiles and films.
Both detectors are particularly flat and available in widths of 1,000 – 4,000 mm. The FL compact is rotatably mounted so that it can also be adapted to sloping webs.
Due to the high sensitivity of the FL models, tiny magnetic and non-magnetic metal particles (e.g. iron, aluminium and stainless steel) are detected over the entire width.
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