METAL DETECTION FOR FREE-FALLING PRODUCTS METAL SHARK® GF compact
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Reliably detects metals in free-falling goods even with limited space
Simple assembly due to mounting frame and quick release rings
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free through automatic balance and calibration control
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Function
METAL SHARK® GF (Gravity Feed) is used for pipelines with free-falling products to detect metal contaminations in continuously flowing granulates or powders such as sugar, flour, grain or spices. The sensitive sensors detect even the smallest metal contaminants, and fast-switching separation flaps remove them directly from the product stream during ongoing production.
Specifications
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
| Input | 2 analog 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for reject confirmation |
| Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. for metal or acoustic alarm |
| Inspection method | High-frequency magnetic field, multi-channel operation, symmetrical receiver coils |
| Metal detection | Ferrous, non-ferrous (e.g. aluminium or copper) und stainless steel |
| Product compensation | Memory for up to 250 products, automatic product compensation, with TeachAssistant |
| Enclosure rating | IP65 (optionally IP66) |
| Environmental conditions for controller | -30°C to +40°C / -22°F to 104°F, UL version: -20°C to +40°C / -4°F to 104°F rel. humidity 20% up to 90% (non-condensing) Option: -40°C / -40°F or +55°C / 131°F |
| Environmental conditions for sensor | -30°C to +60°C / -22°F to 140°F Option: up to +90° C / 194°F |
| Temperature of goods inspected | standard: -30°C up to 55°C / -22°F up to 131°F option: -40°C / -40°F or up to 120°C / 248°F or up to 180°C / 356°F |
| Power supply | one phase 110-230 V AC, typ. consumption 20 W (max. 60 W) |
| Interface | RS232, provides documentation according to HACCP- and IFS-standard, USB- or ethernet option |
| Maintenance | maintenance-free, self-calibrating sensors |
| Diagnostics | integrated diagnostic software, automatic self-test |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
| BRC-Kit | BRC-Kit for a fail-safe system according to the guidelines of the British Retail Consortium with metal detection alarm, product counter, product jam monitoring, required covers, rejection system as wel as monitoring of container (container full), air pressure of the reject system and reject functionality |
| High-temperature extension for product | Product temperature up to max. +120°C, with this option sensor#s enclosure rating is IP54 |
| LPW/HPW | Increase of the IP protection class by adapting the sensor seal, installing additional seals and a double housing for the control electronics |
| Signalling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes |
| ATEX | Detector version for use in potentially explosive environments possible, ATEX zone 22 |
| Air pressure monitoring | Reports an error if the air pressure is too low for the functionality of the reject flaps. |
| Reject monitoring | Warns if the reject flap has not switched correctly after metal detection. |
| Reject position monitoring | Monitors the flaps for complete switching to the good or not good position. |
| Check & Catch | Material for simple functional testing, consisting of an insertion flap, through which spherical test specimens can be inserted into the pipeline, and a catchment grille for the test specimen including removal flap. |
| Autotest | Functional test that does not require opening the product pipelines: Test pieces (FE/NFE/VA) are moved with compressed air through a separate test tube. The control unit indicates which sphere sizes are to be tested. Incl. push button for FE, NFE and VA testing, pneumatic valve, test specimen. |
| Test balls | Test balls, diameter 10 mm made of plastic POM, with an embedded metal ball made of iron, brass and stainless steel, certified ball size, metal type and certificate number are embedded in the test ball |
| Performance Verification Certificate | Creation of a Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians, e.g. during commissioning or maintenance possible |
Sản phẩm tương tự
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Quick release conveyor belt for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Quick release conveyor belt
Easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard, TÜV certficate possible
Function
The XD38 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD38 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).
Description
XRAY SHARK® XD38 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. Undesirable contaminants such as metal, stone, ceramic, glass or plastic particles with high density can be detected in the product.
The large 17”color touch screen and intuitive software make it easy to use. No special training is needed to operate the x-ray device.
Easy cleaning and maintenance:
The hygienic design allows for easy cleaning and maintenance, without any tools. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The X-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. Contaminated products are detected live and can be separated. On the touch screen of the X-ray device contamination is highlighted in red.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-approved:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is 1µSv/h respectively 3 µSv/h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all x-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be stored for quality control. The x-ray machine XRAY SHARK® XD38 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.
[button link=”https://drive.google.com/file/d/1av4SiQqk3SbIiPmpV_eQM_-SdkUCAEfJ/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Monitors bulk materials in the mining and building materials industry
Self-adjusting and extremely easy to install
High-quality components ensure reliability and long service life
Detects ferrous and non-ferrous metals, iron oxide and ore are ignored
Probe and amplifier are immune to vibration and resistant to weather, dirt and stone chips
Sturdy aluminium design: particularly robust and easy to clean
Features
High sensitivity (M6 nuts) at belt speed of 0.1 – 4 m/s
Very simple operation
Can be used near frequency converters, only 1 m minimum distance between probe and motors or magnets
Monitoring and display of internal para-meters
Optional: Realization as tandem for higher debris heights
Optional: complete blanking of magneti-te Fe304
Function
The SQ and SQTA metal detectors offer good metal sensitivity for monitoring bulk materials in the mining and construction industry.
They are extremely durable, insensitive to vibrations and resistant to weather, dirt or stone chips. They are easy to install, handle and maintain.
Both are available for belt widths from 500 mm to 1,200 mm. At a belt speed of 0.1 – 4.0 m/s they can easily detect metal parts of the size of about M6 nuts and larger.
For a higher belt speed (M10 nuts) at a belt speed of max. 4.0 m/s we recommend the metal detectors SQ and SQTA.
[button link=”https://drive.google.com/file/d/1pEBopERQ0AygrArHspvQc7pUgSXS-vfk/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Detects metal contaminants in plates and webs
Precise metal detection with multi-segment sensor saves valuable material
Highest sensitivity through 4-quadrant technology
Intuitive control and easy setup with autocalibration and Teach Assistant
Maintenance-free through automatic balance and calibration control
Features
Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Detects the position of the metal contamination in the fabric
Sensitivity: Detects iron from 0.6 mm and stainless steel from 0.7 mm
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® COMBI TU is a multi-segment sensor typically used over fabric, non-woven or paper webs as well as plates of different materials. It detects the smallest metal particles from 0.6 mm and localizes their position in defined segments of the product.
The METAL SHARK® COMBI TU is suitable for widths up to
5 m/16.6 ft and more available. It can be easily operated in humid environments with ambient temperatures from -10˚C to +40˚C and product temperatures up to 65°C.
Accessories & Extras
The METAL SHARK® COMBI TU can be perfectly adapted to your production by various special designs and accessories. Various temperature requirements are taken into account as well as complicated product requirements for metal detection.
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Reliably detects magnetic and non-magnetic metals in fabrics and webs
Particularly flat for optimal approach to ascending or descending product paths, FL compact additionally rotatable
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation with autocalibration and TeachAssistant
Maintenance-free with automatic balance and calibration control
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports easily available on the display at the touch of a button
Cyclical function monitoring with Performance Validation System (PVS)
Optionally: Data transfer to USB interface or connection to the company net-work via SHARKNET® softwareFunction
The METAL SHARK® FL and FL compact metal detectors are usually used for the inspection of nonwovens, textiles and films.
Both detectors are particularly flat and available in widths of 1,000 – 4,000 mm. The FL compact is rotatably mounted so that it can also be adapted to sloping webs.
Due to the high sensitivity of the FL models, tiny magnetic and non-magnetic metal particles (e.g. iron, aluminium and stainless steel) are detected over the entire width.
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