METAL DETECTION FOR LIQUIDS AND PASTES METAL SHARK® IN Liquid
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Reliably detects metal contaminants in liquid and pasty products
Easy to integrate into common pipeline systems, diameter from 1“–6“ / 25-150 mm
Stainless steel housing and frame are easy to clean, supplied tube is CIP-capable (Cleaning In Place)
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation through autocalibration and TeachAsssistant
Function
The METAL SHARK® IN Liquid is developed for liquid and pasty products. With its maintenance-free design and high-quality, hygienic construction, the metal detector is ideal for reliable use in the food industry.
METAL SHARK® IN Liquid can be easily integrated into all common piping systems for pumps, vacuum fillers or even sausage meat filling plants.
Three different valve models, optimally adapted to the respective product, guarantee a safe discharge of metallic contaminants.
Specifications
Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
Input | 2 analog 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for reject confirmation |
Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. for metal or acoustic alarm |
Inspection method | High-frequency magnetic field, multi-channel operation, symmetrical receiver coils |
Metal detection | Ferrous, non-ferrous (e.g. aluminium or copper) and stainless steel |
Product compensation | Memory for 250 products, automatic product compemnsation, TeachAssistant |
Enclosure rating | Sensor IP66 (optionally up to 69k), controller IP66 |
Environmental conditions for controller | -20°C to +40°C / -4°F to 104°F, option: -40°C / -40°F or +55°C / 131°F, rel. humidity 20% up to 90% (non-condensing), >95% rel. humidity (condensing) with closed cabinet door |
Environmental conditions for sensor | -30°C to +60°C / -22°F to 140°F optionally up to +90°C / 194°F |
Temperature of goods inspected | Up to +95°C / 203°F (liquids) or up to +164°C / 327°F (steam) |
Power supply | One phase 110-230 V AC +/-5%, 20 W (max. 60 W) |
Interface | RS232, LAN (optional, for SHARKNET®), USB (optional), for documentation according to HACCP- and IFS-standard |
Maintenance | Maintenance-free, self-calibrating sensors |
Diagnostics | Integrated diagnostic software, automatic self-test |
Reject Valves | |
Butterfly-/Shim valve EX-BF | for liquid and slightly pasty products, very stable, pre-opening on the discharge side prevents recoil into the pipeline, good price/performance ratio, CIP-cleanable, for pressure up to 16 bar |
Arc valve EX-BOG | for viscous, pasty products or liquid products with solids, CIP-cleanable and free from dead spaces, suitable for cleaning with a pig, for pressure up to 40 bar |
Piston valve EX-PWC | suitable for very tough or lumpy products such as sausage meat, internal piston lifts out of the product flow and deflects contaminated product parts, CIP-cleanable, for pressure up to 25 bar |
Hose/Pipe/Connectors | |
Pressure hose | food-safe, applicable up to 6 bar for steam with up to 164°C or 16 bar at 95°C water temperature, in all common sizes from 1″/25 mm to 4″/100 mm |
Product pipe | made of polyoxymethylene (POM) for operating pressure up to 40 bar, in all common sizes from 1″/25 mm to 6″/150 mm |
Connectors | milk thread, Triclamp or SMS couplings |
Self-monitoring | |
Testport | Simple version, without valves, with sealing cap (Triclamp) for inserting the test sphere, incl. test bodies |
Testport Check & Catch | Tube with sealing cap for the insertion of a test body, additional rejection valve to ensure the flow of material during functional testing |
Autotest | Functional test that does not require opening the product pipelines: Test pieces (FE/NFE/VA) are moved through separate test tubes with compressed air. The control unit indicates which sphere sizes are to be tested. Including pushbutton for FE, NFE and VA testing, pneumatic valve, test piece. |
Compressed air monitoring | Reports an error if the pressure is too low for the functionality of the rejection systems |
Test balls | Test balls, diameter 10 mm made of plastic POM, with embedded metal ball made of iron, brass and stainless steel, certified, ball size, metal type and certificate number are embedded in the test ball |
Other services | |
SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors to a central computer and offers central storage of all operating data as well as batch and alarm documentation for HACCP and IFS conformity. |
LPW/HPW | Increasing the IP protection type by adapting the sensor seal, installing additional seals and a double housing for the control electronics |
Signalling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes |
Performance Verification Certificate | Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians possible, e.g. during commissioning or maintenance |
Sản phẩm tương tự
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Reliably detects metals in free-falling goods even with limited space
Simple assembly due to mounting frame and quick release rings
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free through automatic balance and calibration control
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Function
METAL SHARK® GF (Gravity Feed) is used for pipelines with free-falling products to detect metal contaminations in continuously flowing granulates or powders such as sugar, flour, grain or spices. The sensitive sensors detect even the smallest metal contaminants, and fast-switching separation flaps remove them directly from the product stream during ongoing production.
[button link=”https://drive.google.com/file/d/18_DGS4a1ycGbmUVWt3pCA7VU7cg_NZ39/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Precise metal detection due to multi-segment sensor for particularly flat products
Highest sensitivity through 4-quadrant technology
Rotating sensor traverse adapts perfectly even to vertical or inclined product flow
Freely selectable widths up to 7 m and more
Intuitive control and easy installation with auto-calibration and TeachAssistant
Maintenance-free due to automatic balance and calibration control
Features
Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Detects iron from 0.5 mm and stainless steel from 0.9 mm with its position in a defined area of the fabric
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® COMBI is a rotatable multi-segment sensor that is typically used over very flat products such as fiber wood, plastic boards, fabric or nonwoven, paper or plastic webs.
It detects the smallest metal particles from 0.5 mm and locates their position in defined segments of the fabric.
The METAL SHARK® COMBI is available for widths up to 7,000 mm and more. It can also be operated without problems in humid workplaces with ambient temperatures from -10˚C to +40˚C and product temperatures up to 90°C.
Accessories & Extras
The METAL SHARK® COMBI can be perfectly adapted to your production by various special designs and accessories. Different numbers of sensor plates and widths um to 7,000 mm are possible as well as swiveling traverse arms or an adjustable travrse height.
For your audit reliability, a Performance Verification Certificate can be issued by CASSEL service technicians during commissioning or maintenance.
[button link=”https://drive.google.com/file/d/1pEBopERQ0AygrArHspvQc7pUgSXS-vfk/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Detects metal contaminants in plates and webs
Precise metal detection with multi-segment sensor saves valuable material
Highest sensitivity through 4-quadrant technology
Intuitive control and easy setup with autocalibration and Teach Assistant
Maintenance-free through automatic balance and calibration control
Features
Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Detects the position of the metal contamination in the fabric
Sensitivity: Detects iron from 0.6 mm and stainless steel from 0.7 mm
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® COMBI TU is a multi-segment sensor typically used over fabric, non-woven or paper webs as well as plates of different materials. It detects the smallest metal particles from 0.6 mm and localizes their position in defined segments of the product.
The METAL SHARK® COMBI TU is suitable for widths up to
5 m/16.6 ft and more available. It can be easily operated in humid environments with ambient temperatures from -10˚C to +40˚C and product temperatures up to 65°C.
Accessories & Extras
The METAL SHARK® COMBI TU can be perfectly adapted to your production by various special designs and accessories. Various temperature requirements are taken into account as well as complicated product requirements for metal detection.
[button link=”https://drive.google.com/file/d/15w4V_2y1W2CO0PSFPNBXqUt865Q2KS0E/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Optimally adapted to the monitoring of entire tree trunks
Sensor diameter up to 1.8 m (further sizes on request)
Sturdy stainless steel design: particularly robust and with short metal-free zone
Maintenance-free with automatic balance and calibration control
Sturdy stainless steel design: particularly robust and with short metal-free zone
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation with autocalibration and TeachAssistant
Features
Sensor diameter up to 1.8 m (further sizes on request)
Robust against environmental influences such as high and low temperatures
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Maintenance-free with Autocalibration
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Extended temperature range down to -40°C with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic log out after time lapse
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® OCTA has been developed for industrial applications in the timber industry and sawmills. It detects magnetic and non-magnetic metal contaminants (iron, tombac, brass, stainless steel, etc.) precisely and reliably even under difficult conditions.
The octagonal shape makes it ideal for monitoring logs for metal parts such as shrapnel, bullet fragments, nails, screws, etc.
It is typically installed in troughed conveyor belts.
Accessories & Extras
The METAL SHARK® OCTA can be perfectly adapted to your production by various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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