METAL DETECTION FOR THE SAUSAGE INDUSTRY METAL SHARK® IN Meat
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Reliably detects metal contaminants in sausage meat and pâtés
Easy to integrate into all common piping systems
Stainless steel housing and frame are easy to clean, product pipe is CIP-compatible (Cleaning In Place)
Highest sensitivity through 4-quadrant technology
Intuitive operation, auto-calibration and TeachAssistant
FDA compliant
IN Meat is used with clippers, for twist off devices please use METAL SHARK® INA Meat
Function
Compact metal detector for sausage filling machines with mobile base frame on wheels. The stand with integrated gas spring offers easy height adjustment from 85-115 cm height.
The METAL SHARK® IN Meat is placed between filler and clip machine and can be delivered with or without ejection unit.
The unit is easy to clean and complies with FDA standards.
Specifications
| Model | IN Meat 0065 | IN Meat 0065 / EX-PWC | |
| Type | without reject unit | with automatic rejection (piston valve) | |
| Overall length | 490 mm | 690 mm | |
| Metal alarm | double sausage length | automatic rejection | |
| Reject time | — | 0.1 – 9.9 sec adjustable | |
| Air pressure | — | min. 5 bar | |
| Delivery pressure | max. 60 bar | max. 40 bar | |
| Frame | mobile on 4 castors, height adjustable from 80-120 cm, stainless steel | ||
| Sensitivity | laboratory: FE 0,5 mm, VA 0,8 mm with sausage meat: FE 1,0 – 1,5 mm, VA 2,0 – 2,5 mm |
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| Electronics | Digital signal processor, noise filter, digital balance control, digital frequency control, PowerDrive circuit | ||
| Input Signals | 8 freely configurable 24 V DC signals, e.g. for reject confirmation | ||
| Output Signals | 2 potential-free: “Error” and “Metal” 8 freely configurable 24 V DC signals, e.g. for optic/acoustic alarm |
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| Inspection Method | inductive, multi channel operation, balanced reciver colls | ||
| Metal Detection | Iron, non-ferrous (e.g. aluminium or copper) and stainless steel | ||
| Product Compensation | 250 memory spaces, product compensation is automatic | ||
| Protection Type | IP 68 / NEMA 6P (for daily hose cleaning in wet environments) | ||
| Ambience | standard: -10° C bis +40° C, rel. humidity 30% up to 80% (non-condensing) | ||
| Product Temperature | standard: -30° C to +40° C optional: -40° C to +60° C |
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| Power Supply | One phase 85-264 VAC, 50/60 Hz, 100 W | ||
| Interface | RS232, provides documentation according to HACCP and IFS standard, USB- or ethernet option | ||
| Maintenance | maintenance-free, self-calibrating sensors | ||
| Diagnosis | integrated diagnostic software, automatic self-test | ||
| Air pressure monitoring | Reports an error if the pressure is too low for the functionality of the reject valve | ||
| Reject monitoring | End position sensing for the ejection cylinder, software module reports error if the ejection piston hangs, clip signal is suppressed | ||
| Testport | The inlet tube is equipped with a T-piece and a sealing cap for inserting the test ball. Tube is 230mm long instead of 160mm. The pipe pump must be stopped before the sealing cap is opened | ||
| Test balls | Test balls, diameter 10 mm made of plastic POM, with embedded metal ball made of iron, brass and stainless steel, certified Ball size, metal type and certificate number are embedded in the test ball | ||
| Test bars | made of white, flexible plastic, certified, with embedded metal ball made of iron, ball size / metal type engraved | ||
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors to a central computer and offers central storage of all operating data as well as batch and alarm documentation for HACCP and IFS conformity. | ||
| Frame | more stable frame construction possible | ||
| Signalling devices (optical/acoustic) | |||
Sản phẩm tương tự
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Precise metal detection due to multi-segment sensor for particularly flat products
Highest sensitivity through 4-quadrant technology
Rotating sensor traverse adapts perfectly even to vertical or inclined product flow
Freely selectable widths up to 7 m and more
Intuitive control and easy installation with auto-calibration and TeachAssistant
Maintenance-free due to automatic balance and calibration control
Features
Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Detects iron from 0.5 mm and stainless steel from 0.9 mm with its position in a defined area of the fabric
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® COMBI is a rotatable multi-segment sensor that is typically used over very flat products such as fiber wood, plastic boards, fabric or nonwoven, paper or plastic webs.
It detects the smallest metal particles from 0.5 mm and locates their position in defined segments of the fabric.
The METAL SHARK® COMBI is available for widths up to 7,000 mm and more. It can also be operated without problems in humid workplaces with ambient temperatures from -10˚C to +40˚C and product temperatures up to 90°C.
Accessories & Extras
The METAL SHARK® COMBI can be perfectly adapted to your production by various special designs and accessories. Different numbers of sensor plates and widths um to 7,000 mm are possible as well as swiveling traverse arms or an adjustable travrse height.
For your audit reliability, a Performance Verification Certificate can be issued by CASSEL service technicians during commissioning or maintenance.
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Quick release conveyor belt for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Quick release conveyor belt
Easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard, TÜV certficate possible
Function
The XD38 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD38 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).
Description
XRAY SHARK® XD38 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. Undesirable contaminants such as metal, stone, ceramic, glass or plastic particles with high density can be detected in the product.
The large 17”color touch screen and intuitive software make it easy to use. No special training is needed to operate the x-ray device.
Easy cleaning and maintenance:
The hygienic design allows for easy cleaning and maintenance, without any tools. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The X-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. Contaminated products are detected live and can be separated. On the touch screen of the X-ray device contamination is highlighted in red.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-approved:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is 1µSv/h respectively 3 µSv/h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all x-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be stored for quality control. The x-ray machine XRAY SHARK® XD38 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.
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Reliably detects metals in packaged and unpackaged products on conveyor belts
Removable sides make it particularly easy to install, ideal for conveyors that cannot be split
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free due to automatic balance and calibration control
Function
Metal detector METAL SHARK® TU is used in combination with conveyor belts or chutes when they cannot be divided or dismantled. The sidewalls of the TU can be removed so that the sensor plates can be easily pushed over and under the belt.
Thanks to its 4-quadrant technology, it detects magnetic and non-magnetic metal contaminants (iron, stainless steel, aluminum etc.) precisely and reliably. The robust stainless steel housing is easy to clean and robust and therefore suitable for many industries.
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Modular conveyor HQ – optimally adapted to use with metal detector METAL SHARK® BD
100% stainless steel – stable construction and easy to clean
Different belt types and various ejection systems for every application, FDA compliant and heat resistant up to 120° C
Accessories such as railing, lights, covers, light sensors can be added individually
BRC-Kit: Conformity with all current standards for machines in the food industry
Function
The HQ conveyor belts are combined with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly and thoroughly.
HQ is a modular system witk a huge variaty of belt types an sizes, rejection systems, railings or coverages.
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