METAL DETECTION FOR THE SAUSAGE INDUSTRY METAL SHARK® IN Meat
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Reliably detects metal contaminants in sausage meat and pâtés
Easy to integrate into all common piping systems
Stainless steel housing and frame are easy to clean, product pipe is CIP-compatible (Cleaning In Place)
Highest sensitivity through 4-quadrant technology
Intuitive operation, auto-calibration and TeachAssistant
FDA compliant
IN Meat is used with clippers, for twist off devices please use METAL SHARK® INA Meat
Function
Compact metal detector for sausage filling machines with mobile base frame on wheels. The stand with integrated gas spring offers easy height adjustment from 85-115 cm height.
The METAL SHARK® IN Meat is placed between filler and clip machine and can be delivered with or without ejection unit.
The unit is easy to clean and complies with FDA standards.
Specifications
Model | IN Meat 0065 | IN Meat 0065 / EX-PWC | |
Type | without reject unit | with automatic rejection (piston valve) | |
Overall length | 490 mm | 690 mm | |
Metal alarm | double sausage length | automatic rejection | |
Reject time | — | 0.1 – 9.9 sec adjustable | |
Air pressure | — | min. 5 bar | |
Delivery pressure | max. 60 bar | max. 40 bar | |
Frame | mobile on 4 castors, height adjustable from 80-120 cm, stainless steel | ||
Sensitivity | laboratory: FE 0,5 mm, VA 0,8 mm with sausage meat: FE 1,0 – 1,5 mm, VA 2,0 – 2,5 mm |
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Electronics | Digital signal processor, noise filter, digital balance control, digital frequency control, PowerDrive circuit | ||
Input Signals | 8 freely configurable 24 V DC signals, e.g. for reject confirmation | ||
Output Signals | 2 potential-free: “Error” and “Metal” 8 freely configurable 24 V DC signals, e.g. for optic/acoustic alarm |
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Inspection Method | inductive, multi channel operation, balanced reciver colls | ||
Metal Detection | Iron, non-ferrous (e.g. aluminium or copper) and stainless steel | ||
Product Compensation | 250 memory spaces, product compensation is automatic | ||
Protection Type | IP 68 / NEMA 6P (for daily hose cleaning in wet environments) | ||
Ambience | standard: -10° C bis +40° C, rel. humidity 30% up to 80% (non-condensing) | ||
Product Temperature | standard: -30° C to +40° C optional: -40° C to +60° C |
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Power Supply | One phase 85-264 VAC, 50/60 Hz, 100 W | ||
Interface | RS232, provides documentation according to HACCP and IFS standard, USB- or ethernet option | ||
Maintenance | maintenance-free, self-calibrating sensors | ||
Diagnosis | integrated diagnostic software, automatic self-test | ||
Air pressure monitoring | Reports an error if the pressure is too low for the functionality of the reject valve | ||
Reject monitoring | End position sensing for the ejection cylinder, software module reports error if the ejection piston hangs, clip signal is suppressed | ||
Testport | The inlet tube is equipped with a T-piece and a sealing cap for inserting the test ball. Tube is 230mm long instead of 160mm. The pipe pump must be stopped before the sealing cap is opened | ||
Test balls | Test balls, diameter 10 mm made of plastic POM, with embedded metal ball made of iron, brass and stainless steel, certified Ball size, metal type and certificate number are embedded in the test ball | ||
Test bars | made of white, flexible plastic, certified, with embedded metal ball made of iron, ball size / metal type engraved | ||
SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors to a central computer and offers central storage of all operating data as well as batch and alarm documentation for HACCP and IFS conformity. | ||
Frame | more stable frame construction possible | ||
Signalling devices (optical/acoustic) | |||
Sản phẩm tương tự
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Monitors bulk materials in the mining and building materials industry
Self-adjusting and extremely easy to install
High-quality components ensure reliability and long service life
Detects ferrous and non-ferrous metals, iron oxide and ore are ignored
Probe and amplifier are immune to vibration and resistant to weather, dirt and stone chips
Sturdy aluminium design: particularly robust and easy to clean
Features
High sensitivity (M6 nuts) at belt speed of 0.1 – 4 m/s
Very simple operation
Can be used near frequency converters, only 1 m minimum distance between probe and motors or magnets
Monitoring and display of internal para-meters
Optional: Realization as tandem for higher debris heights
Optional: complete blanking of magneti-te Fe304
Function
The SQ and SQTA metal detectors offer good metal sensitivity for monitoring bulk materials in the mining and construction industry.
They are extremely durable, insensitive to vibrations and resistant to weather, dirt or stone chips. They are easy to install, handle and maintain.
Both are available for belt widths from 500 mm to 1,200 mm. At a belt speed of 0.1 – 4.0 m/s they can easily detect metal parts of the size of about M6 nuts and larger.
For a higher belt speed (M10 nuts) at a belt speed of max. 4.0 m/s we recommend the metal detectors SQ and SQTA.
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Construction is optimized for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Hygienic and easy-to-open product tunnel for easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard (TÜV certificate optional)
Function
The XRAY SHARK® XD47 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
All devices are individually manufactured and can therefore be perfectly adapted to your existing production line and individual product requirements. XRAY SHARK® XD47-H2-E2-MEAT is already optimally adapted to the inspection of meat in standardised E2 crates as standard.
Description
Unwanted foreign bodies in food, medicines or other non-food products are a major problem. Many foreign objects such as plastic, ceramics or glass cannot be detected with a metal detector. CASSEL x-ray inspection systems offer the ideal solution for the protection of your products.
The XRAY SHARK® XD47 is already one of our larger devices and is particularly suitable for packaged food or non-food products with larger dimensions or in containers.
The device detects foreign objects such as metal, stone, ceramics, glass or plastic with high density in products in plastic packaging, jars, cartons and even metal foil or metal cans.
User-friendly operation:
The XRAY SHARK® XD47 x-ray units have a large 17″ colour touch screen and intuitive software that is easy to use. No special training is required to operate the x-ray unit.
Hygienic design:
The hygienic design of the XRAY SHARK® XD47 makes cleaning and maintenance easy. All components are clearly arranged and can be disassembled and reassembled for cleaning. The large maintenance doors allow product jams to be removed quickly. This minimizes downtime for your production line.
Real-time detection with coloured contamination analysis:
CASSEL x-ray inspection systems enable maximum sensitivity in foreign object detection. Contaminated products are detected in real time and can be sorted out. The contamination is highlighted in colour on the touch screen of the x-ray unit.
Masking functions:
The sophisticated XIA 3 software allows to mask certain parts of the product. This is particularly useful for packaged products where the actual packaging should not be examined as a foreign object. The masking function prevents products from being ejected unnecessarily.
24 hours non-stop operation:
High-quality components and advanced technology enable non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standard – TÜV approved:
The immaculate design offers the quality-conscious manufacturer the highest level of safety and comfort for daily operation. The radiation leakage amounts to 3 µSv/h or less and can be TÜV -approved.
Ethernet and USB:
Connect our x-ray systems to your network. CASSEL x-ray systems are equipped with USB and Ethernet interfaces as standard.
Automatic storage of inspection data with time / date stamp:
All XRAY SHARK® units have an automatic storage function. Data can be stored for all inspected products or only for contaminated products. All data are provided with a time and date stamp. So you can easily check and evaluate these data.
Built-in remote control and maintenance:
All CASSEL x-ray systems can be controlled or maintained from a PC. This allows you to monitor the inspection performance from the office. If it is necessary for an expert to check and adjust the unit settings, this can also be easily done online. Call us and our qualified technicians will help you with any questions you may have, no matter where your x-ray unit is located. This will save you expensive travel expenses and help you find quick solutions.
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Modular conveyor HQ – optimally adapted to use with metal detector METAL SHARK® BD
100% stainless steel – stable construction and easy to clean
Different belt types and various ejection systems for every application, FDA compliant and heat resistant up to 120° C
Accessories such as railing, lights, covers, light sensors can be added individually
BRC-Kit: Conformity with all current standards for machines in the food industry
Function
The HQ conveyor belts are combined with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly and thoroughly.
HQ is a modular system witk a huge variaty of belt types an sizes, rejection systems, railings or coverages.
Reliably detects metals in free-falling goods
Simple assembly due to mounting frame and quick release rings
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy installation
Maintenance-free through automatic balance and calibration control
ATEX-version for use in explosion endangered environments
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Function
The METAL SHARK® GF (Gravity Feed) is used for pipelines with free-falling products to detect metal contamination in continuously flowing granulates or powders such as sugar, flour, grain or even plastic granules.
The sensitive sensors detect the smallest metal contaminants, and fast-switching separation flaps discharge them directly from the product stream during ongoing production.
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