METAL DETECTOR FOR CONVEYORS METAL SHARK® BD
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Reliably detects metals in packaged and unpackaged products on conveyor belts
High sensitivity in dry, moist, salty or frozen goods with 3D detection
Easy setup and intuitive operation due to auto-calibration and TeachAssistant
Maintenance-free design with the automatic and continuous calibration of detector coils
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Special models: UltraSens for even better sensitivity or Twinhead model to overcome orientation effects
Specifications | |
Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
Input | 2 analog 0…10 VDC (option: 4-20 mA) |
8 freely configurable 24 V DC signals, e.g. for encoders, product recognition, buttons | |
Output | 2 floating: “error” and “metal” |
8 freely configurable 24 V DC signals, e.g. for metal or start the conveyor belt | |
Inspection method | High-frequency magnetic field, multi-channel operation, balanced receiver coils |
Metal detection | Ferrous, non-ferrous (e.g. aluminum or copper) and stainless steel |
Product compensation | 250 memory locations, TeachAssistant |
Enclosure rating | IP 65, with optional IP66 or IP69k |
Environmental conditions | Standard: -20° C to +40° C, (-4° F to +104° F) |
rel. humidity 20% up to 90% (non-condensing), > 95% (condensing) with closed control cabinet | |
Optionally: -40° C or +55° C (-40° F or +131° F) | |
The temperature of goods inspected | Standard: -30° C to +55° C (-22° F to +131°F) |
Optionally: -40° C to +120° C (-40° F to 248° F) | |
Power supply | 1 phase 110-230 V AC, 50/60 Hz, 20 W typ. (60 W max.) |
Interface | RS232, optional USB and/or Ethernet (SHARKNET) for HACCP and IFS documentation |
Maintenance | Maintenance-free, self-calibrating sensors |
Diagnostics | Integrated diagnostics software for constant self-monitoring. |
EMI display pinpoints frequency of interfering signals. This allows for precise filtering of interference, which results in improved detection and fewer false rejects. Remote maintenance and full diagnostics are reportable via Internet. | |
3D-detection | Additional photocells and upgraded control software (BOOST FACTOR) enable accurate evaluation during the detection period of each item inspected (MultiPhase). |
Multi-frequency | Provides a selection of four different frequencies, resulting in significantly increased performance in situations where product variations occur (density, location/position, temperature, etc.). |
Temperature extension cold | Temperature range extended to -40°C (-40° F), resin seals remain elastic at low temperatures. Special insulation, heated enclosure and other features. |
Temperature extension hot | Temperature range extended to +55° C, (+131° F), adapted enclosure, additional thermal insulation, replaceable filter fan, heat exchanger and/or active cooling units. |
High-temperature extension for goods inspected | Goods temperature up to +120°C (248° F) max. This option provides IP54 grade enclosure for the sensor. |
LPW/HPW | IP enclosure upgrade through adapted sensor seal, installation of additional seals and dual housing for the controller electronics. |
Signaling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes. |
Control unit | The control unit is mounted on the sensor as standard, wall mounting is also possible. |
Twinhead version | To overcome the orientation effect, whereby conductive or magnetic contaminants run parallel to their respective fields, a special twin-head version is available. Two metal detectors at a 90° angle to one-another offset to ensure metal detection even in such cases. |
UltraSens model | Fast Power Drive (FPD) significantly enhances metal detection and reliability in industrial environments that fail to comply with pertinent electromagnetic compatibility standards. Available with a range of enclosure grades. |
Ferrous in Foil model | Special version for detecting magnetic metals packaged in aluminum-coated foils or aluminum trays. |
SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
Performance Verification Certificate | Issue of a Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians, e.g. during commissioning or maintenance possible. |
BRC-Kit | With the optional BRC kit, the device meets the requirements of the Global Standard of the British Retail Consortium (BRC) for food safety and thus also the established and generally recognized standards for HACCP and IFS. |
Sản phẩm tương tự
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System solution consisting of metal detector METAL SHARK® BD and Conveyor HW
Disassembled in a few easy steps – ideal for daily hose cleaning
Removable PU belt is FDA compliant
Stable frame construction made of 100% stainless steel
Very cost-efficient and easy to integrate into existing conveyor lines
Function
The HW series conveyor belts are combined as standard with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly.
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Modular conveyor HQ – optimally adapted to use with metal detector METAL SHARK® BD
100% stainless steel – stable construction and easy to clean
Different belt types and various ejection systems for every application, FDA compliant and heat resistant up to 120° C
Accessories such as railing, lights, covers, light sensors can be added individually
BRC-Kit: Conformity with all current standards for machines in the food industry
Function
The HQ conveyor belts are combined with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly and thoroughly.
HQ is a modular system witk a huge variaty of belt types an sizes, rejection systems, railings or coverages.
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Extremly resistant to weather, dirt or impact of stones and also immune to vibration
Simple and timesaving mounting: belt must not be devided due to a devidable probe
Can be used in the proximitry of frequency converters
Low difference in sensitivity on different sensing heights above the belt
CE-certified
Features
Average sensitivity (from M40 nuts)
Nearly homogeneous sensitivity on the belt and in the upper layers of the product
Can be used close to frequency converters, only 1 m minimum distance between probe and motors or magnets
Passage widths from 1 m to 2.4 m and heights can be adjusted as required
Extremely robust design
Very simple operation
Monitoring and display of internal parameters. (Helpful when calling for telephone support)
Function
The PSQ RA series of metal detector (opterating with a frame-probe) detects all kinds of metal, which means not only iron, but also aluminium, stainless steel, copper or mild steel.
The specialty of this detector is a low difference between edge and center of probe aperture. Therefore it is especially suitable if the depth of burden on the belt is more tan 600 mm. It’s frame can be devided and easily be built around the belt.
This metal detector prevents damage, avoids downtimes and produces significant savings on repair costs.
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Sturdy aluminium design – particularly robust and weatherproof with short metal-free zone
Ideal protection for hackers and OSB flakers
High search performance and noise immunity through 4-quadrant technology, even better with Power Drive option
Maintenance-free: automatic calibration and automatic balance control
Easy installation and intuitive operation
Remote control and remote maintenance (option SHARKNET®) with documentation of all settings, metal messages etc.
Features
Aperture width standard up to 2 m x 1.6 m (other sizes on request)
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Easy setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Documentation of all events and metal messages
Remote control and remote maintenance via the company network using SHARKNET® software (option)
Extended temperature range down to -40°C / -40°F with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic logoff after time lapseFunction
The METAL SHARK® BIG with rectangular opening is specially designed for large products such as logs, bales or recycled wood. It detects iron, stainless steel, aluminium etc. precisely and reliably even under difficult conditions.
Thanks to its robust design, it is particularly suitable for industrial use on rough terrain. The typical installation is in a trough conveyor with flat belt, or in a specially prepared vibratory conveyor.
Accessories & Extras
The METAL SHARK® BIG can be perfectly adapted to your production with various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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