METAL DETECTOR FOR CONVEYORS METAL SHARK® BD
[button link=”https://drive.google.com/file/d/1sv7Lc5iq67BWyie6fm4VeOwYEc1Sxboo/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Reliably detects metals in packaged and unpackaged products on conveyor belts
High sensitivity in dry, moist, salty or frozen goods with 3D detection
Easy setup and intuitive operation due to auto-calibration and TeachAssistant
Maintenance-free design with the automatic and continuous calibration of detector coils
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Special models: UltraSens for even better sensitivity or Twinhead model to overcome orientation effects
| Specifications | |
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
| Input | 2 analog 0…10 VDC (option: 4-20 mA) |
| 8 freely configurable 24 V DC signals, e.g. for encoders, product recognition, buttons | |
| Output | 2 floating: “error” and “metal” |
| 8 freely configurable 24 V DC signals, e.g. for metal or start the conveyor belt | |
| Inspection method | High-frequency magnetic field, multi-channel operation, balanced receiver coils |
| Metal detection | Ferrous, non-ferrous (e.g. aluminum or copper) and stainless steel |
| Product compensation | 250 memory locations, TeachAssistant |
| Enclosure rating | IP 65, with optional IP66 or IP69k |
| Environmental conditions | Standard: -20° C to +40° C, (-4° F to +104° F) |
| rel. humidity 20% up to 90% (non-condensing), > 95% (condensing) with closed control cabinet | |
| Optionally: -40° C or +55° C (-40° F or +131° F) | |
| The temperature of goods inspected | Standard: -30° C to +55° C (-22° F to +131°F) |
| Optionally: -40° C to +120° C (-40° F to 248° F) | |
| Power supply | 1 phase 110-230 V AC, 50/60 Hz, 20 W typ. (60 W max.) |
| Interface | RS232, optional USB and/or Ethernet (SHARKNET) for HACCP and IFS documentation |
| Maintenance | Maintenance-free, self-calibrating sensors |
| Diagnostics | Integrated diagnostics software for constant self-monitoring. |
| EMI display pinpoints frequency of interfering signals. This allows for precise filtering of interference, which results in improved detection and fewer false rejects. Remote maintenance and full diagnostics are reportable via Internet. | |
| 3D-detection | Additional photocells and upgraded control software (BOOST FACTOR) enable accurate evaluation during the detection period of each item inspected (MultiPhase). |
| Multi-frequency | Provides a selection of four different frequencies, resulting in significantly increased performance in situations where product variations occur (density, location/position, temperature, etc.). |
| Temperature extension cold | Temperature range extended to -40°C (-40° F), resin seals remain elastic at low temperatures. Special insulation, heated enclosure and other features. |
| Temperature extension hot | Temperature range extended to +55° C, (+131° F), adapted enclosure, additional thermal insulation, replaceable filter fan, heat exchanger and/or active cooling units. |
| High-temperature extension for goods inspected | Goods temperature up to +120°C (248° F) max. This option provides IP54 grade enclosure for the sensor. |
| LPW/HPW | IP enclosure upgrade through adapted sensor seal, installation of additional seals and dual housing for the controller electronics. |
| Signaling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes. |
| Control unit | The control unit is mounted on the sensor as standard, wall mounting is also possible. |
| Twinhead version | To overcome the orientation effect, whereby conductive or magnetic contaminants run parallel to their respective fields, a special twin-head version is available. Two metal detectors at a 90° angle to one-another offset to ensure metal detection even in such cases. |
| UltraSens model | Fast Power Drive (FPD) significantly enhances metal detection and reliability in industrial environments that fail to comply with pertinent electromagnetic compatibility standards. Available with a range of enclosure grades. |
| Ferrous in Foil model | Special version for detecting magnetic metals packaged in aluminum-coated foils or aluminum trays. |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
| Performance Verification Certificate | Issue of a Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians, e.g. during commissioning or maintenance possible. |
| BRC-Kit | With the optional BRC kit, the device meets the requirements of the Global Standard of the British Retail Consortium (BRC) for food safety and thus also the established and generally recognized standards for HACCP and IFS. |
Sản phẩm tương tự
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Monitors bulk materials in the building materials industry or mining
Self-adjusting and extremely easy to install
High-quality components ensure reliability and long service life
Detects ferrous and non-ferrous metals, iron oxide and ore are ignored
Probe and amplifier are immune to vibration and resistant to weather, dirt and stone chips
Particularly robust and easy to clean
Features
Good sensitivity (M10 nuts) at belt speed of 0.3 – 6 m/s
Very simple operation
Can be used close to frequency conver-ters, only 2 m minimum distance between probe and motors or magnets
Belt widths from 500 mm to 2,000 mm
Monitoring and display of internal para-meters
Optional: Realization as tandem for higher debris heights
Optional: complete suppression of magnetite Fe3O4
Function
The QLC and QLCTA metal detectors offer good metal sensitivity for monitoring bulk materials in the mining and construction materials industry.
At a belt speed of 0.3 – 6.0 m/s they easily detect metal parts of the size of about M10 nuts and larger.
For higher sensitivity (M6 nuts) at a belt speed of max. 4.0 m/s we recommend the metal detectors SQ and SQTA.
[button link=”https://drive.google.com/file/d/1bBkhV_C-vhNjbp-rabXpgRCy89qEuv9v/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Quick release conveyor belt for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Quick release conveyor belt
Easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard, TÜV certficate possible
Function
The XD38 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD38 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).
Description
XRAY SHARK® XD38 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. Undesirable contaminants such as metal, stone, ceramic, glass or plastic particles with high density can be detected in the product.
The large 17”color touch screen and intuitive software make it easy to use. No special training is needed to operate the x-ray device.
Easy cleaning and maintenance:
The hygienic design allows for easy cleaning and maintenance, without any tools. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The X-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. Contaminated products are detected live and can be separated. On the touch screen of the X-ray device contamination is highlighted in red.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-approved:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is 1µSv/h respectively 3 µSv/h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all x-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be stored for quality control. The x-ray machine XRAY SHARK® XD38 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.
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Sturdy aluminium design – particularly robust and weatherproof with short metal-free zone
Ideal protection for hackers and OSB flakers
High search performance and noise immunity through 4-quadrant technology, even better with Power Drive option
Maintenance-free: automatic calibration and automatic balance control
Easy installation and intuitive operation
Remote control and remote maintenance (option SHARKNET®) with documentation of all settings, metal messages etc.
Features
Aperture width standard up to 2 m x 1.6 m (other sizes on request)
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Easy setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Documentation of all events and metal messages
Remote control and remote maintenance via the company network using SHARKNET® software (option)
Extended temperature range down to -40°C / -40°F with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic logoff after time lapseFunction
The METAL SHARK® BIG with rectangular opening is specially designed for large products such as logs, bales or recycled wood. It detects iron, stainless steel, aluminium etc. precisely and reliably even under difficult conditions.
Thanks to its robust design, it is particularly suitable for industrial use on rough terrain. The typical installation is in a trough conveyor with flat belt, or in a specially prepared vibratory conveyor.
Accessories & Extras
The METAL SHARK® BIG can be perfectly adapted to your production with various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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System solution consisting of metal detector METAL SHARK® BD and Conveyor HW
Disassembled in a few easy steps – ideal for daily hose cleaning
Removable PU belt is FDA compliant
Stable frame construction made of 100% stainless steel
Very cost-efficient and easy to integrate into existing conveyor lines
Function
The HW series conveyor belts are combined as standard with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly.
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