METAL DETECTOR FOR FROZEN MEAT METAL SHARK® BD-E2 Meat
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Reliably detects metals in raw or frozen meat in standardized E2 boxes
Especially high sensitivity with moist or frozen products with 3D detection
Easy setup and intuitive operation with Autocalibration and TeachAssistant
Maintenance-free design with automatic and continuous calibration of detector coils
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
Input | 2 analog 0…10 VDC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for encoders, product recognition, buttons |
Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. for metal or start the conveyor belt |
Inspection method | High-frequency magnetic field, multi-channel operation, balanced receiver coils |
Metal detection | Ferrous, non-ferrous (e.g. aluminum or copper) and stainless steel |
Product compensation | 250 memory locations, TeachAssistant |
Enclosure rating | IP 65, with optional IP66 (choose low-pressure washdown, LPW, or high-pressure washdown, HPW) |
Environmental conditions | Standard: -20° C to +40° C, (-4° F to +104° F) rel. humidity 20% up to 80% (non-condensing) |
The temperature of goods inspected | Standard: -30° C to +55° C (-22° F to +131°F) Optionally: -40° C to +120° C (-40° F to 248° F) |
Power supply | 1 phase 110-230 V AC, 50/60 Hz |
Interface | RS232, optional USB and/or Ethernet (SHARKNET) for HACCP and IFS documentation |
Maintenance | Maintenance-free, self-calibrating sensors |
Diagnostics | Integrated diagnostics software for constant self-monitoring. EMI display pinpoints frequency of interfering signals. This allows for precise filtering of interference, which results in improved detection and fewer false rejects. Remote maintenance and full diagnostics are reportable via the Internet. |
Conveyor frame | Stainless steel AISI 304 / ISO 1.4301 (CrNi 18/10), profiles closed on all sides, the tubular frame of 40x40x2mm and 80x40x2mm, available with adjustable feet or castors |
Running height | 800 mm ± 100 mm other heights and designs possible |
Belt speed | 12 -24 m/min (variable speed with variant) others on request |
Conveyor engine | SEW 0.37 kW |
Belt control | Belt control with frequency converter for 230V |
Product weight | 50 kg |
Compliances | CE in standard, BRC possible |
3D-detection | Additional photocells and upgraded control software (BOOST FACTOR) enable accurate evaluation during the detection period of each item inspected (MultiPhase). |
Multi-frequency | Provides a selection of four different frequencies, resulting in significantly increased performance in situations where product variations occur (density, location/position, temperature, etc.). |
Temperature extension cold | Temperature range extended to -40°C (-40° F), resin seals remain elastic at low temperatures. Special insulation, heated enclosure and other features. |
Temperature extension hot | Temperature range extended to +55° C, (+131° F), adapted enclosure, additional thermal insulation, replaceable filter fan, heat exchanger and/or active cooling units. |
High-temperature extension for goods inspected | Goods temperature up to +120°C (248° F) max. This option provides IP54 grade enclosure for the sensor. |
LPW/HPW | IP enclosure upgrade through adapted sensor seal, installation of additional seals and dual housing for the controller electronics. |
Signaling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes. |
Control unit | The control unit is mounted on the sensor as standard, wall mounting is also possible. |
Twinhead version | To overcome the orientation effect, whereby conductive or magnetic contaminants run parallel to their respective fields, a special twin-head version is available. Two metal detectors at a 90° angle to one-another offset to ensure metal detection even in such cases. |
SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
Performance Verification Certificate | Issue of a Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians, e.g. during commissioning or maintenance possible. |
BRC-Kit | With the optional BRC kit, the device meets the requirements of the Global Standard of the British Retail Consortium (BRC) for food safety and thus also the established and generally recognized standards for HACCP and IFS. |
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Modular conveyor HQ – optimally adapted to use with metal detector METAL SHARK® BD
100% stainless steel – stable construction and easy to clean
Different belt types and various ejection systems for every application, FDA compliant and heat resistant up to 120° C
Accessories such as railing, lights, covers, light sensors can be added individually
BRC-Kit: Conformity with all current standards for machines in the food industry
Function
The HQ conveyor belts are combined with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly and thoroughly.
HQ is a modular system witk a huge variaty of belt types an sizes, rejection systems, railings or coverages.
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Reliably detects magnetic and non-magnetic metals in fabrics and webs
Particularly flat for optimal approach to ascending or descending product paths, FL compact additionally rotatable
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation with autocalibration and TeachAssistant
Maintenance-free with automatic balance and calibration control
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports easily available on the display at the touch of a button
Cyclical function monitoring with Performance Validation System (PVS)
Optionally: Data transfer to USB interface or connection to the company net-work via SHARKNET® softwareFunction
The METAL SHARK® FL and FL compact metal detectors are usually used for the inspection of nonwovens, textiles and films.
Both detectors are particularly flat and available in widths of 1,000 – 4,000 mm. The FL compact is rotatably mounted so that it can also be adapted to sloping webs.
Due to the high sensitivity of the FL models, tiny magnetic and non-magnetic metal particles (e.g. iron, aluminium and stainless steel) are detected over the entire width.
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Reliably detects metals in packaged and unpackaged products on conveyor belts
Removable sides make it particularly easy to install, ideal for conveyors that cannot be split
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free due to automatic balance and calibration control
Function
Metal detector METAL SHARK® TU is used in combination with conveyor belts or chutes when they cannot be divided or dismantled. The sidewalls of the TU can be removed so that the sensor plates can be easily pushed over and under the belt.
Thanks to its 4-quadrant technology, it detects magnetic and non-magnetic metal contaminants (iron, stainless steel, aluminum etc.) precisely and reliably. The robust stainless steel housing is easy to clean and robust and therefore suitable for many industries.
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Extremly resistant to weather, dirt or impact of stones and also immune to vibration
Simple and timesaving mounting: belt must not be devided due to a devidable probe
Can be used in the proximitry of frequency converters
Low difference in sensitivity on different sensing heights above the belt
CE-certified
Features
Average sensitivity (from M40 nuts)
Nearly homogeneous sensitivity on the belt and in the upper layers of the product
Can be used close to frequency converters, only 1 m minimum distance between probe and motors or magnets
Passage widths from 1 m to 2.4 m and heights can be adjusted as required
Extremely robust design
Very simple operation
Monitoring and display of internal parameters. (Helpful when calling for telephone support)
Function
The PSQ RA series of metal detector (opterating with a frame-probe) detects all kinds of metal, which means not only iron, but also aluminium, stainless steel, copper or mild steel.
The specialty of this detector is a low difference between edge and center of probe aperture. Therefore it is especially suitable if the depth of burden on the belt is more tan 600 mm. It’s frame can be devided and easily be built around the belt.
This metal detector prevents damage, avoids downtimes and produces significant savings on repair costs.
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