METAL DETECTOR FOR FROZEN MEAT METAL SHARK® BD-E2 Meat
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Reliably detects metals in raw or frozen meat in standardized E2 boxes
Especially high sensitivity with moist or frozen products with 3D detection
Easy setup and intuitive operation with Autocalibration and TeachAssistant
Maintenance-free design with automatic and continuous calibration of detector coils
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
| Input | 2 analog 0…10 VDC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for encoders, product recognition, buttons |
| Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. for metal or start the conveyor belt |
| Inspection method | High-frequency magnetic field, multi-channel operation, balanced receiver coils |
| Metal detection | Ferrous, non-ferrous (e.g. aluminum or copper) and stainless steel |
| Product compensation | 250 memory locations, TeachAssistant |
| Enclosure rating | IP 65, with optional IP66 (choose low-pressure washdown, LPW, or high-pressure washdown, HPW) |
| Environmental conditions | Standard: -20° C to +40° C, (-4° F to +104° F) rel. humidity 20% up to 80% (non-condensing) |
| The temperature of goods inspected | Standard: -30° C to +55° C (-22° F to +131°F) Optionally: -40° C to +120° C (-40° F to 248° F) |
| Power supply | 1 phase 110-230 V AC, 50/60 Hz |
| Interface | RS232, optional USB and/or Ethernet (SHARKNET) for HACCP and IFS documentation |
| Maintenance | Maintenance-free, self-calibrating sensors |
| Diagnostics | Integrated diagnostics software for constant self-monitoring. EMI display pinpoints frequency of interfering signals. This allows for precise filtering of interference, which results in improved detection and fewer false rejects. Remote maintenance and full diagnostics are reportable via the Internet. |
| Conveyor frame | Stainless steel AISI 304 / ISO 1.4301 (CrNi 18/10), profiles closed on all sides, the tubular frame of 40x40x2mm and 80x40x2mm, available with adjustable feet or castors |
| Running height | 800 mm ± 100 mm other heights and designs possible |
| Belt speed | 12 -24 m/min (variable speed with variant) others on request |
| Conveyor engine | SEW 0.37 kW |
| Belt control | Belt control with frequency converter for 230V |
| Product weight | 50 kg |
| Compliances | CE in standard, BRC possible |
| 3D-detection | Additional photocells and upgraded control software (BOOST FACTOR) enable accurate evaluation during the detection period of each item inspected (MultiPhase). |
| Multi-frequency | Provides a selection of four different frequencies, resulting in significantly increased performance in situations where product variations occur (density, location/position, temperature, etc.). |
| Temperature extension cold | Temperature range extended to -40°C (-40° F), resin seals remain elastic at low temperatures. Special insulation, heated enclosure and other features. |
| Temperature extension hot | Temperature range extended to +55° C, (+131° F), adapted enclosure, additional thermal insulation, replaceable filter fan, heat exchanger and/or active cooling units. |
| High-temperature extension for goods inspected | Goods temperature up to +120°C (248° F) max. This option provides IP54 grade enclosure for the sensor. |
| LPW/HPW | IP enclosure upgrade through adapted sensor seal, installation of additional seals and dual housing for the controller electronics. |
| Signaling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes. |
| Control unit | The control unit is mounted on the sensor as standard, wall mounting is also possible. |
| Twinhead version | To overcome the orientation effect, whereby conductive or magnetic contaminants run parallel to their respective fields, a special twin-head version is available. Two metal detectors at a 90° angle to one-another offset to ensure metal detection even in such cases. |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
| Performance Verification Certificate | Issue of a Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians, e.g. during commissioning or maintenance possible. |
| BRC-Kit | With the optional BRC kit, the device meets the requirements of the Global Standard of the British Retail Consortium (BRC) for food safety and thus also the established and generally recognized standards for HACCP and IFS. |
Sản phẩm tương tự
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Construction is optimized for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Hygienic and easy-to-open product tunnel for easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard (TÜV certificate optional)
Function
The XRAY SHARK® XD47 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
All devices are individually manufactured and can therefore be perfectly adapted to your existing production line and individual product requirements. XRAY SHARK® XD47-H2-E2-MEAT is already optimally adapted to the inspection of meat in standardised E2 crates as standard.
Description
Unwanted foreign bodies in food, medicines or other non-food products are a major problem. Many foreign objects such as plastic, ceramics or glass cannot be detected with a metal detector. CASSEL x-ray inspection systems offer the ideal solution for the protection of your products.
The XRAY SHARK® XD47 is already one of our larger devices and is particularly suitable for packaged food or non-food products with larger dimensions or in containers.
The device detects foreign objects such as metal, stone, ceramics, glass or plastic with high density in products in plastic packaging, jars, cartons and even metal foil or metal cans.
User-friendly operation:
The XRAY SHARK® XD47 x-ray units have a large 17″ colour touch screen and intuitive software that is easy to use. No special training is required to operate the x-ray unit.
Hygienic design:
The hygienic design of the XRAY SHARK® XD47 makes cleaning and maintenance easy. All components are clearly arranged and can be disassembled and reassembled for cleaning. The large maintenance doors allow product jams to be removed quickly. This minimizes downtime for your production line.
Real-time detection with coloured contamination analysis:
CASSEL x-ray inspection systems enable maximum sensitivity in foreign object detection. Contaminated products are detected in real time and can be sorted out. The contamination is highlighted in colour on the touch screen of the x-ray unit.
Masking functions:
The sophisticated XIA 3 software allows to mask certain parts of the product. This is particularly useful for packaged products where the actual packaging should not be examined as a foreign object. The masking function prevents products from being ejected unnecessarily.
24 hours non-stop operation:
High-quality components and advanced technology enable non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standard – TÜV approved:
The immaculate design offers the quality-conscious manufacturer the highest level of safety and comfort for daily operation. The radiation leakage amounts to 3 µSv/h or less and can be TÜV -approved.
Ethernet and USB:
Connect our x-ray systems to your network. CASSEL x-ray systems are equipped with USB and Ethernet interfaces as standard.
Automatic storage of inspection data with time / date stamp:
All XRAY SHARK® units have an automatic storage function. Data can be stored for all inspected products or only for contaminated products. All data are provided with a time and date stamp. So you can easily check and evaluate these data.
Built-in remote control and maintenance:
All CASSEL x-ray systems can be controlled or maintained from a PC. This allows you to monitor the inspection performance from the office. If it is necessary for an expert to check and adjust the unit settings, this can also be easily done online. Call us and our qualified technicians will help you with any questions you may have, no matter where your x-ray unit is located. This will save you expensive travel expenses and help you find quick solutions.
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Reliably detects metal contaminants in tablets and capsules
IQ, OQ, PQ qualification certificates are delivered directly, SQ also possible on request
Ejection with pendulum bell ensures that products are not damaged or jammed
Mobile and height adjustable, dismountable without tools for cleaning
Intuitive control, autocalibration and Teach Assistant
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with Teach Assistant
Memory spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports available on the display at the touch of a button
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® PH is typically used at the outlet of tablet presses. It offers the highest metal sensitivity in detecting magnetic and non-magnetic metals.
The tablets fall through the metal detector. The ejection flap arranged downstream separates tablets with the smallest metal contaminants from the product stream.
The high-quality construction is maintenance-free. For cleaning, all parts in contact with the product can be disassembled without tools.
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Reliably detects metals in free-falling goods even with limited space
Simple assembly due to mounting frame and quick release rings
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free through automatic balance and calibration control
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Function
METAL SHARK® GF (Gravity Feed) is used for pipelines with free-falling products to detect metal contaminations in continuously flowing granulates or powders such as sugar, flour, grain or spices. The sensitive sensors detect even the smallest metal contaminants, and fast-switching separation flaps remove them directly from the product stream during ongoing production.
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Optimally adapted to the monitoring of entire tree trunks
Sensor diameter up to 1.8 m (further sizes on request)
Sturdy stainless steel design: particularly robust and with short metal-free zone
Maintenance-free with automatic balance and calibration control
Sturdy stainless steel design: particularly robust and with short metal-free zone
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation with autocalibration and TeachAssistant
Features
Sensor diameter up to 1.8 m (further sizes on request)
Robust against environmental influences such as high and low temperatures
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Maintenance-free with Autocalibration
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Extended temperature range down to -40°C with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic log out after time lapse
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® OCTA has been developed for industrial applications in the timber industry and sawmills. It detects magnetic and non-magnetic metal contaminants (iron, tombac, brass, stainless steel, etc.) precisely and reliably even under difficult conditions.
The octagonal shape makes it ideal for monitoring logs for metal parts such as shrapnel, bullet fragments, nails, screws, etc.
It is typically installed in troughed conveyor belts.
Accessories & Extras
The METAL SHARK® OCTA can be perfectly adapted to your production by various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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