METAL DETECTOR FOR NON-SEPARABLE CONVEYOR BELTS METAL SHARK® TU
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Reliably detects metals in packaged and unpackaged products on conveyor belts
Removable sides make it particularly easy to install, ideal for conveyors that cannot be split
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free due to automatic balance and calibration control
Function
Metal detector METAL SHARK® TU is used in combination with conveyor belts or chutes when they cannot be divided or dismantled. The sidewalls of the TU can be removed so that the sensor plates can be easily pushed over and under the belt.
Thanks to its 4-quadrant technology, it detects magnetic and non-magnetic metal contaminants (iron, stainless steel, aluminum etc.) precisely and reliably. The robust stainless steel housing is easy to clean and robust and therefore suitable for many industries.
Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
Input | 2 analog 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for encoders, product recognition, buttons |
Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. magnetic valve, optical/acoustic alarm |
Inspection method | High-frequency magnetic field, multi-channel operation, balanced receiver coils |
Metal detection | Ferrous, non-ferrous (e.g. aluminum, lead etc.) and stainless steel |
Product compensation | 250 memory locations, automatic product compensation, with TeachAssistant |
Enclosure rating | Controller IP65 | Sensor IP54 (optional IP66) |
Environmental conditions | Controller: -20°C to +40°C / -4°F to 104°F, optionally: -40°C / -40°F or +55°C / 131°F, rel. humidity 20% to 90% non-condensing Sensor: -30°C to +60°C / -22°F to +140°F, optionally bis +90°C / 194°F |
Temperature of goods inspected | Standard: -30°C to +55°C / -22°F to 131°F Optionally: -40°C to +120°C / -40°F to 248°F |
Power supply | 1 Phase 110-230 V AC +/- 5%; 20 W typ. (60 W max.) |
Interface | RS232, LAN (optional, for SHARKNET®), USB (optional) |
Maintenance | Maintenance-free, sensors calibrate themselves |
Diagnostics | integrated diagnostic software, automatic self-test |
SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
LPW/HPW | Increase of the IP protection class by adapting the sensor seal, installing additional seals and a double housing for the control electronics |
High-temperature extension for product | Goods temperature up to +120°C / 248° F max. This option provides IP54 grade enclosure for the sensor |
Temperature extension cold | Temperature range extended to -40°C / -40°F Resin seals remain elastic at low temperatures. Special insulation, heated enclosure and other features |
Temperature extension hot | Temperature range extended to +55°C / +131°F Adapted enclosure, additional thermal insulation, replaceable filter fan, heat exchanger and/or active cooling units. |
Signaling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes |
Performance Verification Certificate | Issue of a Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians, e.g. during commissioning or maintenance possible |
Sản phẩm tương tự
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Monitors bulk materials in the building materials industry or mining
Self-adjusting and extremely easy to install
High-quality components ensure reliability and long service life
Detects ferrous and non-ferrous metals, iron oxide and ore are ignored
Probe and amplifier are immune to vibration and resistant to weather, dirt and stone chips
Particularly robust and easy to clean
Features
Good sensitivity (M10 nuts) at belt speed of 0.3 – 6 m/s
Very simple operation
Can be used close to frequency conver-ters, only 2 m minimum distance between probe and motors or magnets
Belt widths from 500 mm to 2,000 mm
Monitoring and display of internal para-meters
Optional: Realization as tandem for higher debris heights
Optional: complete suppression of magnetite Fe3O4
Function
The QLC and QLCTA metal detectors offer good metal sensitivity for monitoring bulk materials in the mining and construction materials industry.
At a belt speed of 0.3 – 6.0 m/s they easily detect metal parts of the size of about M10 nuts and larger.
For higher sensitivity (M6 nuts) at a belt speed of max. 4.0 m/s we recommend the metal detectors SQ and SQTA.
[button link=”https://drive.google.com/file/d/18_DGS4a1ycGbmUVWt3pCA7VU7cg_NZ39/view?usp=sharing” target=”_blank” color=”default” shape=”rounded” size=”small” align=”left”]CATALOG[/button]
Precise metal detection due to multi-segment sensor for particularly flat products
Highest sensitivity through 4-quadrant technology
Rotating sensor traverse adapts perfectly even to vertical or inclined product flow
Freely selectable widths up to 7 m and more
Intuitive control and easy installation with auto-calibration and TeachAssistant
Maintenance-free due to automatic balance and calibration control
Features
Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Detects iron from 0.5 mm and stainless steel from 0.9 mm with its position in a defined area of the fabric
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® COMBI is a rotatable multi-segment sensor that is typically used over very flat products such as fiber wood, plastic boards, fabric or nonwoven, paper or plastic webs.
It detects the smallest metal particles from 0.5 mm and locates their position in defined segments of the fabric.
The METAL SHARK® COMBI is available for widths up to 7,000 mm and more. It can also be operated without problems in humid workplaces with ambient temperatures from -10˚C to +40˚C and product temperatures up to 90°C.
Accessories & Extras
The METAL SHARK® COMBI can be perfectly adapted to your production by various special designs and accessories. Different numbers of sensor plates and widths um to 7,000 mm are possible as well as swiveling traverse arms or an adjustable travrse height.
For your audit reliability, a Performance Verification Certificate can be issued by CASSEL service technicians during commissioning or maintenance.
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Specially designed for the monitoring of wood, fibre boards or any wide but thin product
AutoSens technology for automatic adjustment of the sensitivity to the mat height
Maintenance-free with automatic balance and calibration control
Durable aluminium design: particularly robust and easy to clean
Highest sensitivity with 4-quadrant technology
Autocalibration and Teach Assistant for intuitive control and easy installation
Features
Aperture widths from 1 m to 5 m as a standard (further sizes on request)
Maximum search performance with hig-hest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Easy to use with intuitive and multilingu-al menus
Memory for up to 250 products
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Extended temperature range down to -40°C with specially adapted sensor and specially equipped control unit (option)
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® BIG pba with rectangular opening at a rather low opening height is especially designed for monitoring fibre mats, MDF, OSC or chipboard as well as other panel materials.
The typical installation takes place around a conveyor belt with flat belt.
Using 3D detection technology, it detects magnetic and non-magnetic metal contaminants (iron, stainless steel, aluminium etc.) precisely and reliably even under difficult conditions.
Accessories & Extras
The METAL SHARK® BIG pba can be perfectly adapted to your production with various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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System solution consisting of metal detector METAL SHARK® BD and Conveyor HW
Disassembled in a few easy steps – ideal for daily hose cleaning
Removable PU belt is FDA compliant
Stable frame construction made of 100% stainless steel
Very cost-efficient and easy to integrate into existing conveyor lines
Function
The HW series conveyor belts are combined as standard with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly.
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