METAL DETECTOR FOR NON-SEPARABLE CONVEYOR BELTS METAL SHARK® TU
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Reliably detects metals in packaged and unpackaged products on conveyor belts
Removable sides make it particularly easy to install, ideal for conveyors that cannot be split
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free due to automatic balance and calibration control
Function
Metal detector METAL SHARK® TU is used in combination with conveyor belts or chutes when they cannot be divided or dismantled. The sidewalls of the TU can be removed so that the sensor plates can be easily pushed over and under the belt.
Thanks to its 4-quadrant technology, it detects magnetic and non-magnetic metal contaminants (iron, stainless steel, aluminum etc.) precisely and reliably. The robust stainless steel housing is easy to clean and robust and therefore suitable for many industries.
Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
Input | 2 analog 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for encoders, product recognition, buttons |
Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. magnetic valve, optical/acoustic alarm |
Inspection method | High-frequency magnetic field, multi-channel operation, balanced receiver coils |
Metal detection | Ferrous, non-ferrous (e.g. aluminum, lead etc.) and stainless steel |
Product compensation | 250 memory locations, automatic product compensation, with TeachAssistant |
Enclosure rating | Controller IP65 | Sensor IP54 (optional IP66) |
Environmental conditions | Controller: -20°C to +40°C / -4°F to 104°F, optionally: -40°C / -40°F or +55°C / 131°F, rel. humidity 20% to 90% non-condensing Sensor: -30°C to +60°C / -22°F to +140°F, optionally bis +90°C / 194°F |
Temperature of goods inspected | Standard: -30°C to +55°C / -22°F to 131°F Optionally: -40°C to +120°C / -40°F to 248°F |
Power supply | 1 Phase 110-230 V AC +/- 5%; 20 W typ. (60 W max.) |
Interface | RS232, LAN (optional, for SHARKNET®), USB (optional) |
Maintenance | Maintenance-free, sensors calibrate themselves |
Diagnostics | integrated diagnostic software, automatic self-test |
SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
LPW/HPW | Increase of the IP protection class by adapting the sensor seal, installing additional seals and a double housing for the control electronics |
High-temperature extension for product | Goods temperature up to +120°C / 248° F max. This option provides IP54 grade enclosure for the sensor |
Temperature extension cold | Temperature range extended to -40°C / -40°F Resin seals remain elastic at low temperatures. Special insulation, heated enclosure and other features |
Temperature extension hot | Temperature range extended to +55°C / +131°F Adapted enclosure, additional thermal insulation, replaceable filter fan, heat exchanger and/or active cooling units. |
Signaling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes |
Performance Verification Certificate | Issue of a Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians, e.g. during commissioning or maintenance possible |
Sản phẩm tương tự
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Detects metal contaminants in small, free-falling products such as hygiene articles
Highest accuracy in the detection of magnetic and non-magnetic metal contaminants
FDA conformity of all parts in contact with the product
Hygienic design for use in the hygiene, pharmaceutical or food industry
Intuitive control, auto-calibration and TeachAssistant
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Storage spaces for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports available on the display at the touch of a button
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® R offers the highest performance in detecting magnetic and non-magnetic metals. Typical applications are found in the medical-pharmaceutical sector as well as in the sanitary or food industry and for all kinds of chemical powders.
The product falls through the R sensor head and an optional reject unit. With the reject unit the smallest metal objects are promptly ejected from the flow of goods. Metal particles are automatically rejected.
The reject unit is suitable for tube diameter 10 to 50 mm, Reject timing is automatically by metal detector control box. Pneumatically driven.
The hygienic housing is easy to clean, all materials in contact with the product are FDA-approved quality (PTFE and stainless steel).
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Modular conveyor HQ – optimally adapted to use with metal detector METAL SHARK® BD
100% stainless steel – stable construction and easy to clean
Different belt types and various ejection systems for every application, FDA compliant and heat resistant up to 120° C
Accessories such as railing, lights, covers, light sensors can be added individually
BRC-Kit: Conformity with all current standards for machines in the food industry
Function
The HQ conveyor belts are combined with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly and thoroughly.
HQ is a modular system witk a huge variaty of belt types an sizes, rejection systems, railings or coverages.
Reliably detects metals in free-falling goods
Simple assembly due to mounting frame and quick release rings
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy installation
Maintenance-free through automatic balance and calibration control
ATEX-version for use in explosion endangered environments
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Function
The METAL SHARK® GF (Gravity Feed) is used for pipelines with free-falling products to detect metal contamination in continuously flowing granulates or powders such as sugar, flour, grain or even plastic granules.
The sensitive sensors detect the smallest metal contaminants, and fast-switching separation flaps discharge them directly from the product stream during ongoing production.
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Optimally adapted to the monitoring of entire tree trunks
Sensor diameter up to 1.8 m (further sizes on request)
Sturdy stainless steel design: particularly robust and with short metal-free zone
Maintenance-free with automatic balance and calibration control
Sturdy stainless steel design: particularly robust and with short metal-free zone
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation with autocalibration and TeachAssistant
Features
Sensor diameter up to 1.8 m (further sizes on request)
Robust against environmental influences such as high and low temperatures
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Maintenance-free with Autocalibration
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Extended temperature range down to -40°C with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic log out after time lapse
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® OCTA has been developed for industrial applications in the timber industry and sawmills. It detects magnetic and non-magnetic metal contaminants (iron, tombac, brass, stainless steel, etc.) precisely and reliably even under difficult conditions.
The octagonal shape makes it ideal for monitoring logs for metal parts such as shrapnel, bullet fragments, nails, screws, etc.
It is typically installed in troughed conveyor belts.
Accessories & Extras
The METAL SHARK® OCTA can be perfectly adapted to your production by various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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