METAL DETECTOR FOR NON-SEPARABLE CONVEYOR BELTS METAL SHARK® TU
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Reliably detects metals in packaged and unpackaged products on conveyor belts
Removable sides make it particularly easy to install, ideal for conveyors that cannot be split
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free due to automatic balance and calibration control
Function
Metal detector METAL SHARK® TU is used in combination with conveyor belts or chutes when they cannot be divided or dismantled. The sidewalls of the TU can be removed so that the sensor plates can be easily pushed over and under the belt.
Thanks to its 4-quadrant technology, it detects magnetic and non-magnetic metal contaminants (iron, stainless steel, aluminum etc.) precisely and reliably. The robust stainless steel housing is easy to clean and robust and therefore suitable for many industries.
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
| Input | 2 analog 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for encoders, product recognition, buttons |
| Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. magnetic valve, optical/acoustic alarm |
| Inspection method | High-frequency magnetic field, multi-channel operation, balanced receiver coils |
| Metal detection | Ferrous, non-ferrous (e.g. aluminum, lead etc.) and stainless steel |
| Product compensation | 250 memory locations, automatic product compensation, with TeachAssistant |
| Enclosure rating | Controller IP65 | Sensor IP54 (optional IP66) |
| Environmental conditions | Controller: -20°C to +40°C / -4°F to 104°F, optionally: -40°C / -40°F or +55°C / 131°F, rel. humidity 20% to 90% non-condensing Sensor: -30°C to +60°C / -22°F to +140°F, optionally bis +90°C / 194°F |
| Temperature of goods inspected | Standard: -30°C to +55°C / -22°F to 131°F Optionally: -40°C to +120°C / -40°F to 248°F |
| Power supply | 1 Phase 110-230 V AC +/- 5%; 20 W typ. (60 W max.) |
| Interface | RS232, LAN (optional, for SHARKNET®), USB (optional) |
| Maintenance | Maintenance-free, sensors calibrate themselves |
| Diagnostics | integrated diagnostic software, automatic self-test |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
| LPW/HPW | Increase of the IP protection class by adapting the sensor seal, installing additional seals and a double housing for the control electronics |
| High-temperature extension for product | Goods temperature up to +120°C / 248° F max. This option provides IP54 grade enclosure for the sensor |
| Temperature extension cold | Temperature range extended to -40°C / -40°F Resin seals remain elastic at low temperatures. Special insulation, heated enclosure and other features |
| Temperature extension hot | Temperature range extended to +55°C / +131°F Adapted enclosure, additional thermal insulation, replaceable filter fan, heat exchanger and/or active cooling units. |
| Signaling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes |
| Performance Verification Certificate | Issue of a Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians, e.g. during commissioning or maintenance possible |
Sản phẩm tương tự
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Modular conveyor HQ – optimally adapted to use with metal detector METAL SHARK® BD
100% stainless steel – stable construction and easy to clean
Different belt types and various ejection systems for every application, FDA compliant and heat resistant up to 120° C
Accessories such as railing, lights, covers, light sensors can be added individually
BRC-Kit: Conformity with all current standards for machines in the food industry
Function
The HQ conveyor belts are combined with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly and thoroughly.
HQ is a modular system witk a huge variaty of belt types an sizes, rejection systems, railings or coverages.
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Perfectly suited to the monitoring of entire timber logs
Sturdy aluminium design
particularly robust, weatherproof, with short metal-free zone
Highest detection performance and noise immunity
4-quadrant technology, Power Drive option
Maintenance-free
automatic calibration and automatic balance control
Easy installation and intuitive operation
Remote control and remote maintenance (SHARKNET® option) with documentation of all settings, metal alarms etc.
Features
Standard opening width up to 1.6 m (other sizes on request)
Maximum search performance with hig-hest reliability in the entire detection area due to 4-quadrant technology
Maintenance-free with automatic balance and calibration control
Simple setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Extended temperature range down to -40°C with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic log out after time lapse
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® BIG RD has been developed directly for industrial applications in the timber industry and sawmills.
The detector detects magnetic and non-magnetic metal contaminants (iron, tombac, brass, stainless steel, etc.) precisely and reliably even under difficult conditions.
Due to its round shape it is ideal for monitoring logs for metal parts such as shrapnel, bullet fragments, nails, screws, etc.
It is typically installed in troughed conveyor belts.
Accessories & Extras
The METAL SHARK® BIG RD can be perfectly adapted to your production by various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Quick release conveyor belt for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Quick release conveyor belt
Easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard, certificate optional
Function
The XRAY SHARK® XD28-L1 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD28-L1 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).Description
Undesired foreign bodies in food, pharmaceuticals or other non-food products are a major problem. If a metal detector does not suffice, CASSEL x-ray inspection systems are a perfect solution to preserve your products quality.
XRAY SHARK® XD28-L1 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. It is CASSEL’s most compact x-ray device and therefore ideal for narrow production lines.
User-friendly operation:
XRAY SHARK® XD28-L1 has a large 17”color touch screen and intuitive software that is easy to use. No special training is needed to operate the x-ray device.
Easy cleaning and maintenance:
The XRAY SHARK® XD28-L1 hygienic design allows for easy cleaning and maintenance. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The x-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
All CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. On the touch screen of the x-ray device contamination is highlighted in red.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the most advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-certificate on demand:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is only max. 1 µSv / h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all X-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be saved for quality control. The XRAY SHARK® XD28-L1 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.
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Reliably detects metals in free-falling goods even with limited space
Simple assembly due to mounting frame and quick release rings
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free through automatic balance and calibration control
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Function
METAL SHARK® GF (Gravity Feed) is used for pipelines with free-falling products to detect metal contaminations in continuously flowing granulates or powders such as sugar, flour, grain or spices. The sensitive sensors detect even the smallest metal contaminants, and fast-switching separation flaps remove them directly from the product stream during ongoing production.
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