METAL DETECTOR FOR WEBS AND PLATES METAL SHARK® COMBI
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Precise metal detection due to multi-segment sensor for particularly flat products
Highest sensitivity through 4-quadrant technology
Rotating sensor traverse adapts perfectly even to vertical or inclined product flow
Freely selectable widths up to 7 m and more
Intuitive control and easy installation with auto-calibration and TeachAssistant
Maintenance-free due to automatic balance and calibration control
Features
Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Detects iron from 0.5 mm and stainless steel from 0.9 mm with its position in a defined area of the fabric
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® COMBI is a rotatable multi-segment sensor that is typically used over very flat products such as fiber wood, plastic boards, fabric or nonwoven, paper or plastic webs.
It detects the smallest metal particles from 0.5 mm and locates their position in defined segments of the fabric.
The METAL SHARK® COMBI is available for widths up to 7,000 mm and more. It can also be operated without problems in humid workplaces with ambient temperatures from -10˚C to +40˚C and product temperatures up to 90°C.
Accessories & Extras
The METAL SHARK® COMBI can be perfectly adapted to your production by various special designs and accessories. Different numbers of sensor plates and widths um to 7,000 mm are possible as well as swiveling traverse arms or an adjustable travrse height.
For your audit reliability, a Performance Verification Certificate can be issued by CASSEL service technicians during commissioning or maintenance.
Specifications
Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
Input Signals | 24 V DC relay or optocoupler, e.g. for product speed (rotary encoder or analog control signal), reset, metal, error, product light barrier, roll change |
Output Signals | Potential-free changeover contacts: e.g. error, metal, excess temperature warning, individual metal message per sensor field |
Inspection Method | High-frequency magnetic field, multi-channel operation, balanced receiver coils |
Metal detection | Ferrous, non-ferrous (e.g. aluminium, lead etc.) and stainless steel |
Product compensation | 250 memory spaces, automatic product compensation, with TeachAssistant |
Enclosure rating | Controller: IP54 Sensors: IP65 |
Environmental conditions (Controller) | -10°C to +40°C / +14°F to 104°F, option: up to +55°C / +131°F rel. humidity 20% to 90% non-condensing |
Environmental conditions (Sensors) | -30°C to +90°C / -22°F to +194°F |
Temperature of goods inspected | Up to +90°C / +194°F |
Power Supply | 230V AC +/-5%, 50/60Hz, 4A (8A max.) or 400V AC +/-5%, 50/60Hz, 4A (10A max.)) |
Interface | RS232, LAN (optional, for SHARKNET) |
Maintenance | Maintenance-free, sensors calibrate themselves |
Diagnostics | Integrated diagnostic software, automatic self-test |
Fast Power Drive (FPD) | Significantly improves metal detection and reliability in industrial environments that do not meet electromagnetic compatibility standards, with different IP protection classes and ATEX Zone 22 possible. |
Super Power Drive (SPD) | Improves metal detection by -0.5 to -1 mm in industrial environments that do not meet the standards for electromagnetic compatibility, with various IP protection classes and ATEX Zone 22 possible. |
Temperature extension cold | Temperature range extended to -40°C (-40° F), resin seals remain elastic at low temperatures. Special insulation, heated enclosure and other features. |
Temperature extension hot | Temperature range extended to +55° C, (+131° F), adapted enclosure, additional thermal insulation, replaceable filter fan, heat exchanger and/or active cooling units. . |
Signalling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes. |
SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
Sản phẩm tương tự
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Reliably detects metal contaminants in sausage meat and pâtés
Easy to integrate into all common piping systems
Stainless steel housing and frame are easy to clean, product pipe is CIP-compatible (Cleaning In Place)
Highest sensitivity through 4-quadrant technology
Intuitive operation, auto-calibration and TeachAssistant
FDA compliant
IN Meat is used with clippers, for twist off devices please use METAL SHARK® INA Meat
Function
Compact metal detector for sausage filling machines with mobile base frame on wheels. The stand with integrated gas spring offers easy height adjustment from 85-115 cm height.
The METAL SHARK® IN Meat is placed between filler and clip machine and can be delivered with or without ejection unit.
The unit is easy to clean and complies with FDA standards.
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Quick release conveyor belt for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Quick release conveyor belt
Easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard, TÜV certficate possible
Function
The XD38 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD38 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).
Description
XRAY SHARK® XD38 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. Undesirable contaminants such as metal, stone, ceramic, glass or plastic particles with high density can be detected in the product.
The large 17”color touch screen and intuitive software make it easy to use. No special training is needed to operate the x-ray device.
Easy cleaning and maintenance:
The hygienic design allows for easy cleaning and maintenance, without any tools. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The X-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. Contaminated products are detected live and can be separated. On the touch screen of the X-ray device contamination is highlighted in red.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-approved:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is 1µSv/h respectively 3 µSv/h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all x-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be stored for quality control. The x-ray machine XRAY SHARK® XD38 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.
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Modular conveyor HQ – optimally adapted to use with metal detector METAL SHARK® BD
100% stainless steel – stable construction and easy to clean
Different belt types and various ejection systems for every application, FDA compliant and heat resistant up to 120° C
Accessories such as railing, lights, covers, light sensors can be added individually
BRC-Kit: Conformity with all current standards for machines in the food industry
Function
The HQ conveyor belts are combined with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly and thoroughly.
HQ is a modular system witk a huge variaty of belt types an sizes, rejection systems, railings or coverages.
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Specially designed for the monitoring of wood, fibre boards or any wide but thin product
AutoSens technology for automatic adjustment of the sensitivity to the mat height
Maintenance-free with automatic balance and calibration control
Durable aluminium design: particularly robust and easy to clean
Highest sensitivity with 4-quadrant technology
Autocalibration and Teach Assistant for intuitive control and easy installation
Features
Aperture widths from 1 m to 5 m as a standard (further sizes on request)
Maximum search performance with hig-hest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Easy to use with intuitive and multilingu-al menus
Memory for up to 250 products
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Extended temperature range down to -40°C with specially adapted sensor and specially equipped control unit (option)
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® BIG pba with rectangular opening at a rather low opening height is especially designed for monitoring fibre mats, MDF, OSC or chipboard as well as other panel materials.
The typical installation takes place around a conveyor belt with flat belt.
Using 3D detection technology, it detects magnetic and non-magnetic metal contaminants (iron, stainless steel, aluminium etc.) precisely and reliably even under difficult conditions.
Accessories & Extras
The METAL SHARK® BIG pba can be perfectly adapted to your production with various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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