METAL DETECTION FOR FREE-FALLING PRODUCTS METAL SHARK® GF compact
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Reliably detects metals in free-falling goods even with limited space
Simple assembly due to mounting frame and quick release rings
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free through automatic balance and calibration control
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Function
METAL SHARK® GF (Gravity Feed) is used for pipelines with free-falling products to detect metal contaminations in continuously flowing granulates or powders such as sugar, flour, grain or spices. The sensitive sensors detect even the smallest metal contaminants, and fast-switching separation flaps remove them directly from the product stream during ongoing production.
Specifications
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
| Input | 2 analog 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for reject confirmation |
| Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. for metal or acoustic alarm |
| Inspection method | High-frequency magnetic field, multi-channel operation, symmetrical receiver coils |
| Metal detection | Ferrous, non-ferrous (e.g. aluminium or copper) und stainless steel |
| Product compensation | Memory for up to 250 products, automatic product compensation, with TeachAssistant |
| Enclosure rating | IP65 (optionally IP66) |
| Environmental conditions for controller | -30°C to +40°C / -22°F to 104°F, UL version: -20°C to +40°C / -4°F to 104°F rel. humidity 20% up to 90% (non-condensing) Option: -40°C / -40°F or +55°C / 131°F |
| Environmental conditions for sensor | -30°C to +60°C / -22°F to 140°F Option: up to +90° C / 194°F |
| Temperature of goods inspected | standard: -30°C up to 55°C / -22°F up to 131°F option: -40°C / -40°F or up to 120°C / 248°F or up to 180°C / 356°F |
| Power supply | one phase 110-230 V AC, typ. consumption 20 W (max. 60 W) |
| Interface | RS232, provides documentation according to HACCP- and IFS-standard, USB- or ethernet option |
| Maintenance | maintenance-free, self-calibrating sensors |
| Diagnostics | integrated diagnostic software, automatic self-test |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
| BRC-Kit | BRC-Kit for a fail-safe system according to the guidelines of the British Retail Consortium with metal detection alarm, product counter, product jam monitoring, required covers, rejection system as wel as monitoring of container (container full), air pressure of the reject system and reject functionality |
| High-temperature extension for product | Product temperature up to max. +120°C, with this option sensor#s enclosure rating is IP54 |
| LPW/HPW | Increase of the IP protection class by adapting the sensor seal, installing additional seals and a double housing for the control electronics |
| Signalling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes |
| ATEX | Detector version for use in potentially explosive environments possible, ATEX zone 22 |
| Air pressure monitoring | Reports an error if the air pressure is too low for the functionality of the reject flaps. |
| Reject monitoring | Warns if the reject flap has not switched correctly after metal detection. |
| Reject position monitoring | Monitors the flaps for complete switching to the good or not good position. |
| Check & Catch | Material for simple functional testing, consisting of an insertion flap, through which spherical test specimens can be inserted into the pipeline, and a catchment grille for the test specimen including removal flap. |
| Autotest | Functional test that does not require opening the product pipelines: Test pieces (FE/NFE/VA) are moved with compressed air through a separate test tube. The control unit indicates which sphere sizes are to be tested. Incl. push button for FE, NFE and VA testing, pneumatic valve, test specimen. |
| Test balls | Test balls, diameter 10 mm made of plastic POM, with an embedded metal ball made of iron, brass and stainless steel, certified ball size, metal type and certificate number are embedded in the test ball |
| Performance Verification Certificate | Creation of a Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians, e.g. during commissioning or maintenance possible |
Sản phẩm tương tự
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Optimally adapted to the monitoring of entire tree trunks
Sensor diameter up to 1.8 m (further sizes on request)
Sturdy stainless steel design: particularly robust and with short metal-free zone
Maintenance-free with automatic balance and calibration control
Sturdy stainless steel design: particularly robust and with short metal-free zone
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation with autocalibration and TeachAssistant
Features
Sensor diameter up to 1.8 m (further sizes on request)
Robust against environmental influences such as high and low temperatures
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Maintenance-free with Autocalibration
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Extended temperature range down to -40°C with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic log out after time lapse
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® OCTA has been developed for industrial applications in the timber industry and sawmills. It detects magnetic and non-magnetic metal contaminants (iron, tombac, brass, stainless steel, etc.) precisely and reliably even under difficult conditions.
The octagonal shape makes it ideal for monitoring logs for metal parts such as shrapnel, bullet fragments, nails, screws, etc.
It is typically installed in troughed conveyor belts.
Accessories & Extras
The METAL SHARK® OCTA can be perfectly adapted to your production by various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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Extremly resistant to weather, dirt or impact of stones and also immune to vibration
Simple and timesaving mounting: belt must not be devided due to a devidable probe
Can be used in the proximitry of frequency converters
Low difference in sensitivity on different sensing heights above the belt
CE-certified
Features
Average sensitivity (from M40 nuts)
Nearly homogeneous sensitivity on the belt and in the upper layers of the product
Can be used close to frequency converters, only 1 m minimum distance between probe and motors or magnets
Passage widths from 1 m to 2.4 m and heights can be adjusted as required
Extremely robust design
Very simple operation
Monitoring and display of internal parameters. (Helpful when calling for telephone support)
Function
The PSQ RA series of metal detector (opterating with a frame-probe) detects all kinds of metal, which means not only iron, but also aluminium, stainless steel, copper or mild steel.
The specialty of this detector is a low difference between edge and center of probe aperture. Therefore it is especially suitable if the depth of burden on the belt is more tan 600 mm. It’s frame can be devided and easily be built around the belt.
This metal detector prevents damage, avoids downtimes and produces significant savings on repair costs.
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Quick release conveyor belt for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Quick release conveyor belt
Easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard, TÜV certficate possible
Function
The XD38 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD38 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).
Description
XRAY SHARK® XD38 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. Undesirable contaminants such as metal, stone, ceramic, glass or plastic particles with high density can be detected in the product.
The large 17”color touch screen and intuitive software make it easy to use. No special training is needed to operate the x-ray device.
Easy cleaning and maintenance:
The hygienic design allows for easy cleaning and maintenance, without any tools. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The X-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. Contaminated products are detected live and can be separated. On the touch screen of the X-ray device contamination is highlighted in red.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-approved:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is 1µSv/h respectively 3 µSv/h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all x-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be stored for quality control. The x-ray machine XRAY SHARK® XD38 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.
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Reliably detects metals in packaged and unpackaged products on conveyor belts
High sensitivity in dry, moist, salty or frozen goods with 3D detection
Easy setup and intuitive operation due to auto-calibration and TeachAssistant
Maintenance-free design with the automatic and continuous calibration of detector coils
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Special models: UltraSens for even better sensitivity or Twinhead model to overcome orientation effects
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