METAL DETECTION FOR FREE-FALLING PRODUCTS METAL SHARK® GF
Reliably detects metals in free-falling goods
Simple assembly due to mounting frame and quick release rings
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy installation
Maintenance-free through automatic balance and calibration control
ATEX-version for use in explosion endangered environments
BRC-Kit option: Conformity with the Global Standard of the British Retail Consortium (BRC) for food safety
Function
The METAL SHARK® GF (Gravity Feed) is used for pipelines with free-falling products to detect metal contamination in continuously flowing granulates or powders such as sugar, flour, grain or even plastic granules.
The sensitive sensors detect the smallest metal contaminants, and fast-switching separation flaps discharge them directly from the product stream during ongoing production.
Specifications
| Electronics | Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions |
| Input | 2 analog 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for reject confirmation |
| Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals, e.g. for metal or acoustic alarm |
| Inspection method | High-frequency magnetic field, multi-channel operation, symmetrical receiver coils |
| Metal detection | Ferrous, non-ferrous (e.g. aluminum or copper) And stainless steel |
| Product compensation | Memory for up to 250 products, automatic product compensation, with TeachAssistant |
| Enclosure rating | IP65 (optionally IP66) |
| Environmental conditions for controller | -30°C to +40°C / -22°F to 104°F, UL version: -20°C to +40°C / -4°F to 104°F, rel. humidity 20% up to 90% (non-condensing) Option: -40°C / -40°F or +55°C / 131°F |
| Environmental conditions for sensor | -30°C to +60°C / -22°F to 140°F Option: up to +90° C / 194°F |
| Temperature of goods inspected | Standard: -30°C up to 55°C / -22°F up to 131°F Option: -40°C / -40°F or up to 120°C / 248°F or up to 180°C / 356°F |
| Power supply | One phase 110-230 V AC, typ. consumption 20 W (max. 60 W) |
| Interface | RS232, provides documentation according to HACCP- and IFS-standard, USB- or ethernet option |
| Maintenance | Maintenance-free, self-calibrating sensors |
| Diagnostics | Integrated diagnostic software, automatic self-test |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
| BRC-Kit | BRC-Kit for a fail-safe system according to the guidelines of the British Retail Consortium with metal detection alarm, product counter, product jam monitoring, required covers, rejection system as well as monitoring of container (container full), air pressure of the reject system and reject functionality. |
| High-temperature extension for product | Product temperature up to max. +120°C, with this option the sensor has protection class IP54. |
| LPW/HPW | Increase of the IP protection class by adapting the sensor seal, installing additional seals and a double housing for the control electronics. |
| Signaling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes. |
| ATEX version | Version for use in potentially explosive environments possible, ATEX zone 22. |
| Compressed air monitoring | Reports an error if the air pressure is too low for the functionality of the reject flaps. |
| Reject monitoring | Warns if the reject flap has not switched correctly after metal detection. |
| Flap position monitoring | Monitors the flaps for complete switching to the good or not good position. |
| Check & Catch | Material for simple functional testing, consisting of an insertion flap, through which spherical test specimens can be inserted into the pipeline, and a catchment grille for the test specimen including removal flap. |
| Autotest | Functional test that does not require opening the product pipelines: Test pieces (FE/NFE/VA) are moved with compressed air through a separate test tube. The control unit indicates which sphere sizes are to be tested. Incl. push button for FE, NFE and VA testing, pneumatic valve, test specimen. |
| Test balls | Test balls, diameter 25 mm made of plastic POM, with an embedded metal ball made of iron, brass and stainless steel, certified ball size, metal type and certificate number are embedded in the test ball. |
| Performance Verification Certificate | Issue of a Performance Verification Certificate (proof of functionality for audits) by CASSEL service technicians, e.g. during commissioning or maintenance. |
Sản phẩm tương tự
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Quick release conveyor belt for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Quick release conveyor belt
Easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard, TÜV certficate possible
Function
The XD38 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD38 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).
Description
XRAY SHARK® XD38 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. Undesirable contaminants such as metal, stone, ceramic, glass or plastic particles with high density can be detected in the product.
The large 17”color touch screen and intuitive software make it easy to use. No special training is needed to operate the x-ray device.
Easy cleaning and maintenance:
The hygienic design allows for easy cleaning and maintenance, without any tools. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The X-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. Contaminated products are detected live and can be separated. On the touch screen of the X-ray device contamination is highlighted in red.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-approved:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is 1µSv/h respectively 3 µSv/h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all x-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be stored for quality control. The x-ray machine XRAY SHARK® XD38 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.
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Modular conveyor HQ – optimally adapted to use with metal detector METAL SHARK® BD
100% stainless steel – stable construction and easy to clean
Different belt types and various ejection systems for every application, FDA compliant and heat resistant up to 120° C
Accessories such as railing, lights, covers, light sensors can be added individually
BRC-Kit: Conformity with all current standards for machines in the food industry
Function
The HQ conveyor belts are combined with METAL SHARK® BD metal detectors and are mainly adapted to the requirements of the food industry.
The white PU belt is FDA compliant and can be removed in just a few steps. The belt and the stable stainless steel frame can be cleaned easily and quickly and thoroughly.
HQ is a modular system witk a huge variaty of belt types an sizes, rejection systems, railings or coverages.
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Reliably detects metals in packaged and unpackaged products on conveyor belts
Removable sides make it particularly easy to install, ideal for conveyors that cannot be split
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free due to automatic balance and calibration control
Function
Metal detector METAL SHARK® TU is used in combination with conveyor belts or chutes when they cannot be divided or dismantled. The sidewalls of the TU can be removed so that the sensor plates can be easily pushed over and under the belt.
Thanks to its 4-quadrant technology, it detects magnetic and non-magnetic metal contaminants (iron, stainless steel, aluminum etc.) precisely and reliably. The robust stainless steel housing is easy to clean and robust and therefore suitable for many industries.
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Reliably detects metal contaminants in liquid and pasty products
Easy to integrate into common pipeline systems, diameter from 1“–6“ / 25-150 mm
Stainless steel housing and frame are easy to clean, supplied tube is CIP-capable (Cleaning In Place)
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation through autocalibration and TeachAsssistant
Function
The METAL SHARK® IN Liquid is developed for liquid and pasty products. With its maintenance-free design and high-quality, hygienic construction, the metal detector is ideal for reliable use in the food industry.
METAL SHARK® IN Liquid can be easily integrated into all common piping systems for pumps, vacuum fillers or even sausage meat filling plants.
Three different valve models, optimally adapted to the respective product, guarantee a safe discharge of metallic contaminants.
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