METAL DETECTION FOR TEXTILES, FLEECE AND WEBS METAL SHARK® FL & FL compact
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Reliably detects magnetic and non-magnetic metals in fabrics and webs
Particularly flat for optimal approach to ascending or descending product paths, FL compact additionally rotatable
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation with autocalibration and TeachAssistant
Maintenance-free with automatic balance and calibration control
Features
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Documentation of all events and metal messages
IFS and HACCP reports easily available on the display at the touch of a button
Cyclical function monitoring with Performance Validation System (PVS)
Optionally: Data transfer to USB interface or connection to the company net-work via SHARKNET® softwareFunction
The METAL SHARK® FL and FL compact metal detectors are usually used for the inspection of nonwovens, textiles and films.
Both detectors are particularly flat and available in widths of 1,000 – 4,000 mm. The FL compact is rotatably mounted so that it can also be adapted to sloping webs.
Due to the high sensitivity of the FL models, tiny magnetic and non-magnetic metal particles (e.g. iron, aluminium and stainless steel) are detected over the entire width.
Specifications
Electronics | Digital signal processor, noise filter, digital balance control, digital frequency control, PowerDrive circuit |
Input | 2 analogue 0…10 V DC (option: 4-20 mA) 8 freely configurable 24 V DC signals, e.g. for encoders, product recognition, buttons |
Output | 2 floating: “error” and “metal” 8 freely configurable 24 V DC signals |
Inspection method | High-frequency magnetic field, multi-channel operation, balanced receiver coils |
Metal detection | Ferrous, non-ferrous (e.g. aluminium, lead etc.) and stainless steel |
Product compensation | 250 memory locations, automatic product compensation, with TeachAssistant |
Enclosure rating | Controller IP65, sensor IP54 (optionally IP66) |
Environmental conditions | Controller: -20°C to +40°C / -4°F to +104°F, optionally to -40°C / -40°F or +55°C / 131°F, rel. humidity 20% to 90% (non-condensing) Sensor: -30°C to +60°C / -22°F to 140°F, optionally up to +90°C / 194°F |
Temperature of goods inspected | Standard: -30°C to +40°C /-22°F to +104°F Optionally: -40°C to +60°C / -40°F to 140°F |
Power Supply | 1 phase 110-230 V AC +/- 5%, 20 W typ. (60 W max.) |
Interface | RS232, LAN (optional, for SHARKNET®), USB (optional) |
Maintenance | Maintenance-free, sensors calibrate themselves |
Diagnostics | Integrated diagnostic software, automatic self-test |
SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors with a central computer, providing centralized storage of all operating data plus batch and alarm documentation for HACCP and IFS compliance. |
LPW/HPW | Increase of the IP protection class by adapting the sensor seal, installing additional seals and a double housing for the control electronics |
Temperature extension cold | Temperature range extended to -40°C (-40° F) Resin seals remain elastic at low temperatures. Special insulation, heated enclosure and other features. |
Temperature extension hot | Temperature range extended to +55° C, (+131° F) Adapted enclosure, additional thermal insulation, replaceable filter fan, heat exchanger and/or active cooling units. |
High temperature extension for product | Goods temperature up to +120°C (248° F) max. This option provides IP54 grade enclosure for the sensor. |
Signalling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection classes |
Sản phẩm tương tự
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Precise metal detection due to multi-segment sensor for particularly flat products
Highest sensitivity through 4-quadrant technology
Rotating sensor traverse adapts perfectly even to vertical or inclined product flow
Freely selectable widths up to 7 m and more
Intuitive control and easy installation with auto-calibration and TeachAssistant
Maintenance-free due to automatic balance and calibration control
Features
Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Memory for up to 250 products
Easy to use with intuitive and multilingual menus
4-level password system, automatic log out after time lapse
Detects iron from 0.5 mm and stainless steel from 0.9 mm with its position in a defined area of the fabric
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® COMBI is a rotatable multi-segment sensor that is typically used over very flat products such as fiber wood, plastic boards, fabric or nonwoven, paper or plastic webs.
It detects the smallest metal particles from 0.5 mm and locates their position in defined segments of the fabric.
The METAL SHARK® COMBI is available for widths up to 7,000 mm and more. It can also be operated without problems in humid workplaces with ambient temperatures from -10˚C to +40˚C and product temperatures up to 90°C.
Accessories & Extras
The METAL SHARK® COMBI can be perfectly adapted to your production by various special designs and accessories. Different numbers of sensor plates and widths um to 7,000 mm are possible as well as swiveling traverse arms or an adjustable travrse height.
For your audit reliability, a Performance Verification Certificate can be issued by CASSEL service technicians during commissioning or maintenance.
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Reliably detects metals in packaged and unpackaged products on conveyor belts
Removable sides make it particularly easy to install, ideal for conveyors that cannot be split
Highest sensitivity with 4-quadrant technology
Autocalibration and TeachAssistant for intuitive control and easy setup
Maintenance-free due to automatic balance and calibration control
Function
Metal detector METAL SHARK® TU is used in combination with conveyor belts or chutes when they cannot be divided or dismantled. The sidewalls of the TU can be removed so that the sensor plates can be easily pushed over and under the belt.
Thanks to its 4-quadrant technology, it detects magnetic and non-magnetic metal contaminants (iron, stainless steel, aluminum etc.) precisely and reliably. The robust stainless steel housing is easy to clean and robust and therefore suitable for many industries.
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Optimally adapted to the monitoring of entire tree trunks
Sensor diameter up to 1.8 m (further sizes on request)
Sturdy stainless steel design: particularly robust and with short metal-free zone
Maintenance-free with automatic balance and calibration control
Sturdy stainless steel design: particularly robust and with short metal-free zone
Highest sensitivity with 4-quadrant technology
Intuitive control and easy installation with autocalibration and TeachAssistant
Features
Sensor diameter up to 1.8 m (further sizes on request)
Robust against environmental influences such as high and low temperatures
Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
Simple setup with TeachAssistant
Easy to use with intuitive and multilingual menus
Memory for up to 250 products
Maintenance-free with Autocalibration
Documentation of all events and metal messages
Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
Extended temperature range down to -40°C with specially adapted sensor and specially equipped control unit (option)
4-level password system, automatic log out after time lapse
Cyclical function monitoring with Performance Validation System (PVS)
Function
The METAL SHARK® OCTA has been developed for industrial applications in the timber industry and sawmills. It detects magnetic and non-magnetic metal contaminants (iron, tombac, brass, stainless steel, etc.) precisely and reliably even under difficult conditions.
The octagonal shape makes it ideal for monitoring logs for metal parts such as shrapnel, bullet fragments, nails, screws, etc.
It is typically installed in troughed conveyor belts.
Accessories & Extras
The METAL SHARK® OCTA can be perfectly adapted to your production by various special designs and accessories.
Different temperature requirements are taken into account as well as complicated product requirements for metal detection.
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X-ray inspection for packaged food or non-food products
Detects high density materials like metal, ceramic, stone or plastic
Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
XIA software for instant analysis and detection with high accuracy and reliability
Quick release conveyor belt for easy cleaning and maintenance
Features
Real time detection with coloured contamination analysis
Functions for masking of product parts for better detection of contamination
Autosaving of inspection data with time and date stamp
User-friendly operation in daily business with 255 pre-set products
USB and Ethernet for data transfer
Quick release conveyor belt
Easy maintenance and cleaning
Built-in remote control and maintenance
24 hours non-stop operation
TÜV-approved: reliable safety standard, TÜV certficate possible
Function
The XD38 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.
The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD38 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).
Description
XRAY SHARK® XD38 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. Undesirable contaminants such as metal, stone, ceramic, glass or plastic particles with high density can be detected in the product.
The large 17”color touch screen and intuitive software make it easy to use. No special training is needed to operate the x-ray device.
Easy cleaning and maintenance:
The hygienic design allows for easy cleaning and maintenance, without any tools. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The X-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. Contaminated products are detected live and can be separated. On the touch screen of the X-ray device contamination is highlighted in red.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-approved:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is 1µSv/h respectively 3 µSv/h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all x-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be stored for quality control. The x-ray machine XRAY SHARK® XD38 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.
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